Lens Vibrating Feeder for SMT Machines: Case Study

In today’s electronics manufacturing landscape, automating LED lens assembly is key to boosting efficiency. JHIMS, a trusted leader in SMT feeder solutions, delivered a custom lens vibrating feeder to a Bulgaria-based LED lighting manufacturer. This case study highlights how our solution transformed their production process.

Customer Challenge: Automating Lens Assembly

A Bulgaria client in the LED lighting industry faced inefficiencies with manual lens assembly on their NeoDen pick-and-place machine. They needed a feeder to handle six lens specifications while ensuring high-speed, accurate placement to meet rising market demand.

Solution: JHIMS Lens Vibrating Feeder

JHIMS engineered a tailored lens vibrating feeder with these standout features:

• Multi-Brand Compatibility: Supports NeoDen, Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and more.
• Dual-Channel Design: Enables two working heads to pick lenses simultaneously.
• Adjustable Vibration: Adapts to various lens types and sizes.
• Precision Feeding: Optical fiber sensors ensure ±0.5mm accuracy.

Discover more on our Lens Vibrating Feeder product page.

Implementation and Results

Our team integrated the feeder into the client’s NeoDen setup with on-site calibration. The result? A 30% reduction in assembly time, enhanced reliability, and plans for future orders.

Technical Specifications

Key Features

• Compatibility with leading SMT brands
• Dual-channel efficiency for simultaneous lens picking
• Customizable vibration frequency for various lens types
• High-precision optical fiber sensors for accurate feeding
• Durable build with long service life

Full specifications are available on our product page.

Customer Feedback

"JHIMS’s lens vibrating feeder has revolutionized our production line. It’s reliable, efficient, and we’re excited to order more." – Bulgaria Client

Product Demonstration

See the feeder in action:

Stability testing of the lens vibrating feeder:

Why Choose JHIMS?

• Decades of expertise in SMT solutions
• High-quality, innovative products tailored to client needs
• Custom solutions for unique manufacturing challenges
• Unmatched customer support and after-sales service
• Trusted by clients globally for reliable automation tools

Check out our YouTube channel for more insights and customer feedback.

Frequently Asked Questions

Q: How does a lens vibrating feeder work?
A: It uses adjustable vibration and optical sensors to align and feed lenses into SMT machines with high precision, ensuring accurate placement.

Q: Is it compatible with my SMT machine?
A: Yes, it supports NeoDen, Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and other leading brands.

Q: What’s the accuracy level of the feeder?
A: It achieves ±0.5mm accuracy, ensuring reliable and precise lens placement.

Q: Can it handle different lens sizes?
A: Yes, it supports lenses ranging from 3x3mm to 50x50mm, with adjustable settings for various specifications.

Contact Us

Ready to enhance your SMT production efficiency? Contact JHIMS at +86 18975335491 (WhatsApp, Telegram, Skype) or visit our website to explore our full range of solutions.

Related Case Studies

• Vietnam: TV Backlight Lens Feeder
• Russia: Vibrating Feeder for Pick and Place
• Zhejiang: Light Bar Lens Feeder
• Ningbo: SM481 Lens Assembly
• Zhongshan: SLM120S SMT Feeder

Summary: The Role of Vibrating Feeders in Automation

Vibrating feeders are essential for modern automated production lines, offering efficiency, precision, and stability. Whether for electronic components, hardware, or plastic parts, these feeders streamline the sorting and feeding process, reducing downtime and labor costs. JHIMS’s lens vibrating feeder exemplifies this, with its dual-channel design, adjustable frequency, and high-accuracy sensors, making it ideal for SMT applications in LED lighting and beyond.