In today’s electronics manufacturing landscape, automating LED lens assembly is key to boosting efficiency. JHIMS, a trusted leader in SMT feeder solutions, delivered a custom lens vibrating feeder to a Bulgaria-based LED lighting manufacturer. This case study highlights how our solution transformed their production process.
A Bulgaria client in the LED lighting industry faced inefficiencies with manual lens assembly on their NeoDen pick-and-place machine. They needed a feeder to handle six lens specifications while ensuring high-speed, accurate placement to meet rising market demand.
JHIMS engineered a tailored lens vibrating feeder with these standout features:
Discover more on our Lens Vibrating Feeder product page.
Our team integrated the feeder into the client’s NeoDen setup with on-site calibration. The result? A 30% reduction in assembly time, enhanced reliability, and plans for future orders.
Feature | Specification |
---|---|
Compatibility | NeoDen, Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and more |
Channels | Dual-channel design |
Vibration Frequency | Adjustable, 0-100 Hz |
Feeding Accuracy | ±0.5mm with optical fiber sensors |
Lens Capacity | Handles 6 different lens specifications |
Material | High-durability aluminum alloy |
Power Supply | 220V, 50-60Hz |
Dimensions | 800x460x910mm |
Weight | Double plate: 190kg, Single plate: 150kg |
Service Life | 20 years |
Full specifications are available on our product page.
"JHIMS’s lens vibrating feeder has revolutionized our production line. It’s reliable, efficient, and we’re excited to order more." – Bulgaria Client
See the feeder in action:
Stability testing of the lens vibrating feeder:
Check out our YouTube channel for more insights and customer feedback.
Q: How does a lens vibrating feeder work?
A: It uses adjustable vibration and optical sensors to align and feed lenses into SMT machines with high precision, ensuring accurate placement.
Q: Is it compatible with my SMT machine?
A: Yes, it supports NeoDen, Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and other leading brands.
Q: What’s the accuracy level of the feeder?
A: It achieves ±0.5mm accuracy, ensuring reliable and precise lens placement.
Q: Can it handle different lens sizes?
A: Yes, it supports lenses ranging from 3x3mm to 50x50mm, with adjustable settings for various specifications.
Ready to enhance your SMT production efficiency? Contact JHIMS at +86 18975335491 (WhatsApp, Telegram, Skype) or visit our website to explore our full range of solutions.
Vibrating feeders are essential for modern automated production lines, offering efficiency, precision, and stability. Whether for electronic components, hardware, or plastic parts, these feeders streamline the sorting and feeding process, reducing downtime and labor costs. JHIMS’s lens vibrating feeder exemplifies this, with its dual-channel design, adjustable frequency, and high-accuracy sensors, making it ideal for SMT applications in LED lighting and beyond.