The Russian customer is a company engaged in OEM manufacturing, facing the existing AOI machine, it is difficult to cope with the 0201 chip inspection, due to the customer's AOI machine is relatively old, the use of monochrome light source, in the inspection of IC false soldering, empty soldering and other issues, the AOI machine is unable to detect defective problems, resulting in the flow of defective issues into the client, and the customer complaints. Through a variety of understanding, and finally chose our company to provide the RGBW color light source AOI inspection machine solutions.
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Project Challenges and Solutions:
Requirements & Challenges:
1.The customer requires RGBW color light source AOI, capable of detecting small size 0201 chips, ICs, QFNs and other components.
2.AOI optical inspection machine must be able to check IC pin soldering, less tin, pin warping and other issues.
3.AOI optical inspection machine, inspection of product speed requirements, and can automatically switch between the front and the reverse side of the component.
Solution:
1.In order to detect small size 0201 chips, ICs, QFNs and other components, the resolution of the camera is upgraded to 13.4u, so as to detect micro-sized chips.
2.AOI optical inspection machine to add RGBW 6-segment color light source, so as to solve the white light source can not check the IC pin welding, less tin, pin warping and other issues.
3.The AOI optical inspection camera is upgraded to 10 megapixels, which shortens the inspection time of the product, and the software is upgraded to meet the automatic switching between the front side and the back side of the product.
4.In order to prevent customers from misuse or computer poisoning and other file loss, the use of two security, 1. C disk software copy backup, when the data is lost, just a key to restore the system. 2. Increase a backup disk, assuming that the C disk can not be damaged to continue to use, you can use the backup disk can be used to continue to use. These two sets of protection programs to solve a variety of unexpected problems.
Specific results achieved by the client:
1.by purchasing our JHIMS AOI, we solved the problem of 0201 small size inspection difficulty.
2.solved the problem of chip, IC, QFN, SOP soldering, warping can not be detected.
3.Improve the inspection speed of the product, and through the data software protection, provide security for customers to use the machine.
4.Correct the machine for CPK, white light source, color light source, solving the problem of inspection accuracy and false alarm rate of AOI machine.
Project display:
Details of communication with customers:
Vacuum crate the AOI inspection machine and ship it to the customer's specified address.
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Why choose us?
1. Reliability: We consistently provide customers with high-quality products and services to ensure that each project can be completed on time.
2. Professionalism: With deep industry knowledge and technical background, we can quickly understand customer needs and provide the best solutions.
3. Rich experience: We have many years of successful experience industry and have provided customized solutions for many customers.
4. All-round support: From solution design to after-sales service, we provide one-stop support to ensure that customers can get a satisfactory experience in every link.
5. High cost performance: Under the premise of ensuring quality, we provide competitive prices to help customers maximize cost-effectiveness.
6. Open and transparent evaluation: If the customer is not satisfied with the machine purchased from us and has not received a satisfactory solution, he can reflect the problem on various platforms such as youtube.
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