Automatic ZM320 Screw Tightening for LED Assembly

Name: JHIMS ZM320 Automatic Screw Tightening Machine
Brand: JHIMS
SKU: ZM320-LED447
Price: 8360 USD
Availability: InStock
Rating: 4.9 (36 reviews)

Automatic ZM320 Screw Tightening for LED Assembly

JHIMS ZM320 delivers high-speed, precision screw tightening for LED PCB assembly, boosting output by 40% with 0.8s/screw speed.

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Russian LED Display Case Study

A leading Russian LED display manufacturer faced production bottlenecks due to surging demand for LED modules. Manual screw assembly slowed output, risking delivery delays. The JHIMS ZM320 Automatic Screw Tightening Machine was deployed, increasing production by 40% and reducing defects by 25%, ensuring timely deliveries for high-volume orders.

Key Challenges in LED Module Assembly

Handling small screws (M0.8, M1.0) for precise LED module assembly.
Dual-platform operation (320mm × 160mm) to eliminate downtime.
Screw assembly in confined 7mm diameter spaces.
Cost-effective machine with high-precision ball screws.
High-speed air-blow screwdriver (1 screw/second) with warranty.

Solution: JHIMS ZM320 Automatic Screw Tightening

The JHIMS ZM320 met all requirements, delivering unmatched precision and efficiency for LED PCB assembly:

Precision Mechanics: High-precision ball screws ensure ±0.02mm accuracy, doubling lifespan over belt-driven systems.
Screw Versatility: Supports M0.6–M2.0 screws, ideal for LED module assembly.
Confined Space Design: Custom nozzle enables assembly in 7mm spaces.
High-Speed Performance: Air-blow mechanism achieves 0.8–1.0s/screw (60 screws/min).
Reliable Support: 1-year warranty with lifetime after-sales service.

Export to Russia: Logistics and Compliance

JHIMS ensured EAC compliance for Russia, using cold-climate packaging and real-time tracking to reduce delivery delays by 40%. Learn about global LED standards at LEDinside or IPC guidelines at IPC.org.

Technical Specifications

Feature	Specification	Benefit
Drive System	High-precision ball screws (X/Y/Z)	±0.02mm accuracy, 2x lifespan
Screw Range	M0.6–M2.0	Versatile for LED module assembly
Speed	0.8–1.0s/screw	Up to 60 screws/min
Work Area	320mm × 320mm PCB	Dual platforms, zero downtime
Torque Range	0.1–5 Nm	Adjustable for precision
Programming	AI-driven torque control	20% less downtime via predictive maintenance
Safety	Anomaly detection, auto-stop	Ensures operator safety

Project Showcase

JHIMS ZM320 Automatic Screw Tightening for LED PCB ZM320 High-Speed Screw Tightening for LED Modules JHIMS ZM320 Precision Screw Machine in SMT Line ZM320 Screw Tightening for Confined LED Spaces

Video Demonstration

2025 Trends: AI in Screw Tightening

The ZM320 integrates AI for predictive torque control, reducing downtime by 20% and supporting Micro-LED assembly. This aligns with 2025 smart factory trends, ensuring compatibility with Industry 4.0 and high-demand LED markets, as seen in growing Micro-LED adoption.

ROI Analysis

The ZM320 delivers a 6-month ROI through 40% higher throughput and 25% fewer defects. For a factory producing 10,000 LED modules monthly, this translates to $50,000 in annual savings, based on reduced labor and rework costs. Compared to competitors, the ZM320 offers 20% lower operating costs.

Competitor Comparison

Aspect	JHIMS ZM320	B*** Machine	R***
Precision	±0.02mm	±0.05mm	±0.03mm
Speed	0.8s/screw	1.2s/screw	1.0s/screw
Warranty	1-year + lifetime	6 months	1-year
AI Integration	Yes, predictive torque	No	Partial
Cost Efficiency	20% lower operating costs	Standard	10% lower

Customer Testimonials

"Boosted our LED output by 35% – essential for Russian exports!" – Alex K., LED Manufacturer

"The ZM320’s AI torque control reduced our defects by 25%. Highly reliable." – Maria S., SMT Engineer

"Streamlined our LED module assembly, saving 20 hours weekly." – Dmitry V., Production Manager

Why Choose JHIMS for LED PCB Automation?

Precision Engineering: ±0.02mm accuracy for complex LED PCB production.
Scalable Solutions: From prototypes to large-scale LED manufacturing.
Global Expertise: Deployed in 20+ countries, including Russia. See our Russian LED line case study.
Comprehensive Support: Customized design, after-sales service, and remote training—ISO 9001 certified quality you can trust.
Cost-Effective: Superior reliability at competitive prices.
Transparency: Watch real-user feedback on our YouTube channel.

Frequently Asked Questions

What is the maximum PCB size for the JHIMS ZM320?

The JHIMS ZM320 supports PCBs up to 320mm × 320mm, ideal for LED display assembly.

What benefits does the ZM320 offer for LED manufacturing?

Boosts throughput by 40%, reduces defects by 25%, and offers full automation for cost savings.

Can JHIMS customize screw tightening solutions?

Yes, JHIMS provides tailored automation for LED and SMT manufacturing.

How does the ZM320 align with 2025 tech trends?

It uses AI for predictive torque control, enhancing smart factory efficiency.

What is the ROI for the ZM320?

Achieves ROI in 6 months, saving $50,000 annually for 10,000 LED modules monthly.

Contact JHIMS for LED PCB Solutions

Transform your LED production with the JHIMS ZM320 automatic screw tightening machine. Request a Quote or call +8618975335491 (WhatsApp, Telegram, Skype). Explore more at JHIMS Case Studies.