JHIMS | LED lighting silicone dispensing machine

Product Number：LDG330

Product Usage：LED lighting silicone dispensing machine is a kind of equipment specially used for precise dispensing in the production process of LED lighting products. Its main function is to accurately apply liquid silicone to various parts of LED lights to ensure the stability and durability of the product.

Applicable Industries：LED light strips: used for waterproofing and sealing of LED light strips to protect LEDs from the external environment. LED modules: used for fixing and sealing of LED modules to ensure their stability and waterproof performance. Outdoor LED lighting: used for sealing and waterproofing of outdoor LED lamps, such as street lights, landscape lights, etc. LED display: used for fixing and protecting components of LED display to ensure long-term stable operation of the display. LED light source: used for sealing and fixing various LED light sources, such as LED bulbs, LED spotlights, etc.

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Product Details

LED lighting silicone dispensing machine

LED lighting silicone dispensing machine is a kind of equipment specially used for silicone dispensing operation in the manufacturing process of LED lamps. This equipment plays an important role in improving production efficiency and ensuring product quality. The following is a detailed introduction to LED lighting silicone dispensing machine:

Ⅰ. Equipment Overview

LED lighting silicone dispensing machine is mainly used to apply silicone uniformly and accurately to specific parts of LED lamps, such as light strips, light cups, light boards, etc. These parts need the protection and sealing of silicone to prevent water, dust and enhance durability.

Ⅱ. Working Principle

LED lighting silicone dispensing machine transports liquid silicone from the storage tank to the dispensing head through air pressure, mechanical extrusion or electric control, and then accurately points, applies and injects silicone into the designated position through a precise control system. The specific steps are as follows:

1. Silicone pretreatment: Silicone needs to be pretreated at a specific temperature and pressure to ensure its fluidity and adhesion.

2. Conveying system: Silicone is transported from the storage tank to the dispensing head through pipes and pumps.

3. Control system: The speed, position and amount of dispensing are controlled by a computer or PLC (Programmable Logic Controller) to ensure the accuracy of each dispensing action.

4. Dispensing process: The dispensing head moves according to the set program and the predetermined trajectory, and releases the silicone at the specified position.

Ⅲ. Main features

1. High precision: The precision dispensing head and control system can ensure that the silicone is evenly distributed on each LED component with minimal error.

2. High efficiency: The high degree of automation greatly improves production efficiency and reduces the possibility of manual operation and errors.

3. Adjustability: The dispensing parameters such as dispensing amount, dispensing speed and dispensing position can be adjusted according to the needs of different LED lamps.

4. Strong adaptability: It can adapt to different types of silicone materials and meet the production needs of different LED lamps.

5. Good stability: The equipment operates stably, has low maintenance costs and a long service life.

Ⅳ. Application fields

LED lighting silicone dispensing machines are widely used in the LED lighting industry, mainly including the following aspects:

1. LED light strips: used for waterproof and dustproof packaging of LED light strips to improve the durability of light strips.

2. LED lamp cups: used for bonding and sealing in the production process of LED lamp cups to improve product quality.

3. LED light board: used for dispensing and filling of LED light boards to ensure the protection and heat dissipation of electronic components.

4. Other LED lamps: such as LED bulbs, LED fluorescent lamps, etc., require silicone dispensing in the production process.

Ⅴ. Use and maintenance

1. Regular cleaning: Regularly clean the dispensing head and delivery pipeline to prevent silicone curing and clogging.

2. Inspection and maintenance: Regularly check various components of the equipment, such as pumps, pipelines, and control systems to ensure their normal operation.

3. Lubrication and maintenance: Regularly lubricate mechanical parts to reduce wear and extend equipment life.

Ⅵ. LED lighting silicone dispensing machine configuration table：

Configure 300ML special silicone barrel

Precise dispensing machine, precise dispensing, quick dispensing response

Suitable for silicone, yellow glue, white latex, glass glue, sealant, etc.

Chemical resistance, strong durability, balanced coating lines

At the end of each dispensing cycle, there is a suction force to solve the serious problem of glue drawing.

Ⅶ. Specification Table:

model	LDG330
stroke	300/300/100（On-demand customization）
Programmatically	Teaching programming or graphics import
Movable graphic trajectory	Point, straight line, arc, full circle, curve, polyline, spiral, ellipse
Dispensing valve	Precision dispensing valve
Dispensing bucket	Capacity optional
Minimum discharge	0.01ml
Glue frequency	5次/秒
load	Y/X axis load	10kg
	Z axis load	5kg
Axis moving speed X/Y/Z (mm)	0-600mm/sec
Decomposing ability	0.01mm/Axis
Repeatability（mm）	Screw drive	0.01-0.02
	Synchronous belt drive	0.02-0.04
Program recording mode	At least 100. 5000Points per group
Display method	LCD teaching box
Motor system	Japan micro stepping precision motor
transfer method	guide	Taiwan Shangyin Linear Guide
	Screw	Taiwan Silver Screw
	Belt	Italy Elate Synchronous Belt
	X/Y/Z axis timing belt is standard configuration, Z axis screw is optional, X/Y/Z axis screw is customized
Motion tweening function	3axis (any route in 3 three-dimensional space)
Input power	Full voltage AC110V-220V
External control interface	RS232
Motor control axis	3-axis
Axis dynamic range	X axis	300（Customized according to demand）
	Y axis	300（Customized according to demand）
	Z axis	100（Customized according to demand）
Dimensions（mm）	530589632
Body weight	45kg