CCD Automatic Glue Dispensing Machine
The panoramic vision automatic dispensing machine is a high-precision and high-efficiency automation equipment, which is widely used in industries such as electronic manufacturing, semiconductors, optoelectronics and automobiles. It combines advanced visual systems and precise mechanical structures to realize automatic dispensing operations on complex workpieces. The following is a detailed introduction of the equipment:
1. Equipment Overview
The online panoramic vision automatic dispensing machine monitors and guides the dispensing process in real time through the visual system to ensure the accuracy of the dispensing position and the consistency of the glue amount. The equipment usually consists of the following main parts:
1. Rack structure: high-rigidity rack to ensure the stability and accuracy of the equipment during operation.
2. Vision system: including panoramic cameras and local cameras to capture the overall appearance and details of the workpiece, perform image processing and position calibration.
3. Dispensing system: high-precision dispensing valves and controllers that can control the glue amount and dispensing speed.
4. Motion system: high-precision servo motors and linear slides to achieve multi-axis linkage to ensure the precise movement of the dispensing head.
5. Control system: industrial computer or PLC (programmable logic controller) to achieve control and management of the entire dispensing process.
2. Working principle
The working principle of the online panoramic vision automatic dispensing machine is as follows:
1. Workpiece transmission: The workpiece to be dispensed is transported to the working area of the dispensing machine through a conveyor belt or a manipulator.
2. Image acquisition: The panoramic camera takes panoramic photos of the workpiece, and the local camera takes detailed photos of the key areas.
3. Image processing: The visual system processes the acquired images, identifies the specific position and posture of the workpiece, and compares it with the preset dispensing path.
4. Path planning: According to the image processing results, the control system calculates the best dispensing path and dispensing parameters.
5. Dispensing operation: The dispensing head performs dispensing according to the planned path, and adjusts the dispensing speed and glue amount in real time to ensure the dispensing quality.
6. Quality inspection: After the dispensing is completed, the visual system inspects the workpiece again to confirm whether the dispensing quality meets the requirements.
3. Advantages and characteristics
1. High precision: Real-time correction through the visual system ensures the accuracy of the dispensing position, and the error can be controlled at the micron level.
2. High efficiency: fully automated operation, reducing manual intervention and improving production efficiency.
3. Intelligence: with self-learning function, it can automatically adjust the dispensing parameters according to the different characteristics of the workpiece.
4. Flexibility: suitable for workpieces of various specifications and shapes, with high adaptability and flexibility.
5. Traceability: every dispensing process can be recorded and tracked, which is convenient for quality management and traceability.
4. Application field
Online panoramic vision automatic dispensing machine is widely used in the following fields:
1. Electronic manufacturing: dispensing operation of electronic products such as mobile phones, tablets, computer motherboards, etc.
2. Semiconductor: chip packaging, dispensing and packaging of electronic components.
3. Optoelectronics: LED packaging, dispensing of optical lenses.
4. Automobile: dispensing of automotive electronics, headlights, and sensors.
5. Medical equipment: dispensing of medical equipment and laboratory utensils.
5. Future development trend
With the continuous advancement of science and technology and the popularization of intelligent manufacturing, online panoramic vision automatic dispensing machine will develop in the direction of more intelligence, precision and multi-function. Specific trends include:
1. Application of AI technology: Using artificial intelligence technology to improve visual recognition and image processing capabilities, and achieve higher dispensing accuracy and intelligence.
2. Multifunctional integration: Integrate multiple functional modules, such as laser ranging, temperature control devices, etc., to meet more complex process requirements.
3. Cloud management: Through the Internet of Things and cloud computing, remote monitoring and maintenance of equipment can be achieved to improve equipment utilization and operating efficiency.
6、Features of automatic paint spraying machine:
1. It is widely used in the spraying of small hardware parts, plastic parts, toy parts, electronic components and other products and various accessories.
2. The product occupies a small area, is easy to operate, saves electricity, and quickly heats up. It is a popular model in the paint production industry.
3. Saving paint, high efficiency and high production, greatly reducing labor costs, and a cost-effective equipment for the baking paint production industry.
4. It has good surface quality. The spray coating is flat, smooth, dense, without brush marks, roll marks, and particles
7、Planning table:
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model
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Automatic dispenser
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stroke
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500/500/100 (customized on demand)
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Programmatically
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Teaching programming or graphics import
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Movable graphic trajectory
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Point, straight line, arc, full circle, curve, polyline, spiral, ellipse
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Dispensing needle
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Plastic needle/TT needle
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Dispensing tube
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3CC/5CC/10CC/30CC/55CC/100CC/200CC/300CC/500CC
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Minimum discharge
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0.01ml
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Glue frequency
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5 times/sec
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load
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Y/X axis load
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10kg
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Z axis load
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5kg
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Axis moving speed X/Y/Z (mm)
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0-600mm/sec
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Decomposing ability
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0.01mm/Axis
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Repeat positioning accuracy (mm)
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Screw drive
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0.01-0.02
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Synchronous belt drive
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0.02-0.04
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Program recording mode
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At least 100. 5000Points per group
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Display method
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LCD teaching box
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Motor system
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Japan micro stepping precision motor
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transfer method
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guide
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Taiwan Shangyin Linear Guide
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Screw
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Taiwan Silver Screw
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Belt
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Italy Elate Synchronous Belt
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X/Y/Z axis synchronous belt is standard configuration, Z axis screw is optional, X/Y/Z axis screw is customized
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Motion tweening function
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3axis (any route in 3 three-dimensional space)
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Input power
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Full voltage AC110V-220V
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External control interface
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RS232
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Motor control axis
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3-axis
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Axis dynamic range
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X axis
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500（Customized according to needs）
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|
Y axis
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500（Customized according to needs）
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|
Z axis
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100（Customized according to needs）
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R axis
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（Customized according to needs）
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|
Dimensions
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1200*1150*1800
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Body weight
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700kg
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