SMD Parts Smart Counter

 

SMT/SMD Components Counter Operating Instruction

1、With or Without Leak Detection Type

2、Principle of the Product

3、Value of the Product

4、Precautions Before Use

5、Product Specifications And Application Scope

6、Installation Instructions and Accessories

7、Operation Process

8、Simple Troubleshooting

9、After-Sales Service

 

1、With or Without Leak Detection Type

Explanation of leakage detection: Equipped with high-speed optical fiber,

according to the principle of whether the empty material and the solid

material light is emitted to realize the automatic stop of the detection

of leakage parts and the tail material. When there is material, the

material belt will cut off the optical fiber, and when there is no material,

the optical fiber will stop. The leakage-free mode has no above components

and functions (the leakage-free mode needs to manually press to stop the

end material in the whole disk mode. For example, in the operation setting

mode, the point material with leakage-free mode and leakage-free mode can

be stopped).

 

2、Principle of the Product

The chip counter adopts the photoelectric sensing principle, makes use

of the corresponding relationship between the parts carrier belt guide

hole and the parts, and adopts the special processing chip and large-scale

integrated circuit processing to realize zero error, accurately measure

the SMD parts count, and realize the convenient and fast counting. It is

an efficient auxiliary equipment for SMT material management.

 

3、Value of the Product

Automatic way to calculate the number of parts, convenient point material,

material distribution operation is simple, the unique design of the

「Anti-fall of Blet」will reduce the damage to the material belt to the

minimum, positive and negative direction both can be counted, can be

preset quantity count, accurate calculation of the number, zero error.

Scanning gun and bar code printer can be added to facilitate the management

of work flow.

 

4、Precautions Before Use

1、After unpacking, please check if all the attachments are complete.

2、Please read the operation manual carefully before using and keep it

properly.

3、Check whether the voltage specification is consistent with that of

municipal power.

4、Please make sure to connect the ground-wire to ensure the safety of the

person and parts.

 

5、Product Specifications And Application Scope

1 Ordinary Type Without Leak Detection

2 .Ordinary Type With Leak Detection

3 .Enhanced Type Without Leak Detection

4 .Enhanced Type With Leak Detection

5 .Upgrade Type Without Leak Detection

6 .Upgrade Type With Leak Detection

Voltage: AC220V/AC100V 50/60HZ

Counting Range: -99999_99999PCS

Expansion Size: L770*W300*H180mm

Package Size: L580*W400*H260mm

Weight: 10-11Kg

All the SMD material belt type components are all suitable

Diameter of belt wheel: Any size is all suitable

PITCH of the Belt: 1,2,4,8,12,16,24,32,44,56 mm

WIDTH of the Belt: 4,6,8,12,16,24,32,44,56mm

(Note: smaller or wider distance can be developed or customized according

to demand)

 

6、Installation Instructions and Accessories

 

1、Operating Manual x 1

2、Machine x 1

3、Power Line x 1

4、Hexagon Wrench x 2

5、The number of screws required by the machine x 8

6、Rocket Head x 2

7、Tray x 2

8、Mirror Frame x 1

9、Small Screwdriver x 1

一、Tray Installation: Take 2 M4 hexagon inner screws to fix the rocket

head on the flat position of the motor shaft. Keep the height of 6-7mm

between the bottom of the rocket head and the plane of the arm.

二、Frame Installation: Take 2 M4 hexagon inner screws to fix the frame

on the 2 M4 holes on the back of the machine, as shown in the right picture

below (tear off the protective film on the lens).

1. Positioning Knob

2. Display

3. Handle

4. keys

5. Optical Fiber Butt

6. Power Switch

7. Wrench

8. Gear/Movable Blanks

9. Charging Mirror

10. Fiber Optic Amplifier

11. Movable Arm

12. Tray

13. Rocket Head

 

7、Function Keys And Operation Procedures Instructions

7.1 function

PITCH:04(mm H LOS:ON

SET COUNT

000000 000000

Gap setting

Digital setting

Function of Leak

hunting

Actual quantity

speed

1）“PRINT”

Operation method: press this button, the number of parts and quantities

can be counted by the barcode printer.

2）“SET”

Operation method: If the lower left corner of the display screen is

displayed as "00000" is set decimal material mode (such as 1050 input 1050,

the machine calculation to 1050 will stop), you can directly press the

number key input need to calculate the number of parts: Press the "SET"

button again, and then the mode of counting the whole disk will be changed.

(Calculate how much material needs to be calculated.) "*****" will be

displayed at the lower left corner of the display screen. This key is used

to switch between the mode of setting the decimal material and the mode

of counting the whole disk. Double clicking this key is to clear the number

of sets.

3）“PITCH”

Operation method: after pressing this button, the PITCH value of the

display screen will flash, then input the spacing of materials, and then

press the "ENTER" button to confirm. If no button is pressed for 5 seconds,

the memory will be automatically memorized, and the sound of a drip will

be returned to standby state.

4）“Positive direction/RIGHT”

Operation method: press this button to start counting parts in the

positive direction, that is, the number shows a positive number or

increases. When printing, press this button to move the cursor to the right

to set the parameters.

5）“The opposite direction/LEFT”

Operation method: press this button to start counting parts in the

opposite direction, that is, the number displays negative number or

decreases. When printing, press this button to move the cursor to the left

to set the parameters.

6）“STOP/RESET”

Operation method：

（1）In the state of counting or returning, press this button to stop counting or

returning.

（2）In standby mode, press this button for more than two seconds to clear the COUNT

value.

（3）Press this button when printing the interface to return to the main interface.

（4）Press this button to stop and return to the standby screen during self-test.

7）“SELECT”

Operation method: in standby mode, press this button for 1 second, and the machine

conducts self-check test; In automatic mode, press this key to clear the set

number; Set the toggle button for the print interface parameters when printing.

8）“TIME”

Operation method: this button is the switching key of motor speed. Press this

button, and the LCD screen will switch between H(high speed), M (medium speed)

and L(low speed).

9）“ENTER”

Operation method: when setting parameters in the print interface, press this

button to save the parameters set.

 

7.2 Operation Process

7.21 Set the decimal mode operation

1) Connect the power cord to the host and connect the AC220V power supply.

2) Turn on the POWER switch of the machine panel, and the LCD panel will

shine .

3) Press PITCH to set the spacing of parts to be counted and press "ENTER".

Place the parts to count on the left side tray.

4) Manually pull out the material belt between the stop sheet and the

counting gear (as shown in Figure 1 below), and align the middle of the

first part and space with the middle line of the stop sheet (as shown in

Figure 2 below).

5) Press the "stop/reset" button for 2 seconds to return the number to

zero. Note: when pulling the material belt, the counting gear will rotate

and count.

6) Press the "Set key" to switch to select set decimal material mode (00000

is displayed in the lower left corner). When selecting set decimal

material mode, you must enter the desired quantity, otherwise the motor

will not rotate according to "positive rotation".

7) Pull the material belt by hand and wind it to the empty material plate.

Press "forward /RIGHT" to count.

8) The motor will stop when the quantity arrives. Due to the inertia

principle, the number of counts may be more or less than the set value

of about 1, which can be manually rotated to the LCD display set value

in the direction of the material disk, that is, the number of parts. (as

shown in Figure 3 below)

9) After counting, press "reverse /LEFT" tape and then roll it back to

the original LEFT panel, and then stop rotating.

 

7.22 .Check the whole plate mode operation

1.2.3.4.5.6.7.8.9.The procedure is the same as that of setting decimal

mode.

0. Loosen the screws fixing the optical fiber on the back of the machine,

adjust the upper and lower positions of the optical fiber, and the middle

height between the light and the material (as shown in Figure 5).

6. Press "Set" to switch to the inventory mode (***** displayed in the

lower left corner).

8. If it is leak-measuring type to the final material, the machine will

automatically stop, due to the principle of inertia, the number of

counting may be more or less, stop the standard is that the material belt

is still on the gear, the material belt can not be separated from the gear,

and then manually pull the material belt, to ensure that the middle of

the last material space is aligned with the middle line of the material

sheet (meaning counting to this) (as shown in Figure 4 below).

 

If it is leakless type or transparent material belt, personnel need to

look at the end of the tail material and manually press to stop. The

stopping standard is that the material belt is still on the gear, the

material belt cannot be detached from the gear, and then manually pull

the material belt to ensure that the middle of the last material space

is aligned with the middle line of the material sheet (as shown in Figure

4 below).

------- ------ -------

- -

7.3 Spacing specification

1) All the material belt hole distance Y is 4mm, the need is material

spacing X, material spacing X is Y multiple, such as 02-04-08-12-16-20

and so on, no 3567 these, so you can visually use the hole distance

to oblique comparison material spacing (as shown in the following

figure Y=4mm X=4mm*4=16mm material belt spacing 16)

 

7.4 Printer operation instructions (optional addition)

1、Inspecting device

1）make sure the parts counter and BAR code host are connected.

2）make sure the bar code printer paper is installed correctly.

2、Debugging device

1）start the part counter power switch

2）start the power switch of the host of BAR CODE: power indicator light

and ready indicator light are on. At this time, press the FEED key of the

host of BAR CODE (automatic alignment button) to make the printing paper

automatic alignment. (P.S: if the POWER light is flashing, which means

the machine is broken, please restart the POWER switch or FEED key and

execute

3、Print

1）Press "PRINT" on the main interface to display the PRINT interface,

and the first line of the word interface shows: company name

(self-setting); The second line shows the print operation.

2） after entering the print interface, there will be a blinking cursor

on the third line. At the cursor point again, the content can be edited

and modified.

3） in the print interface, press LEFT/ reverse to move the cursor to the

LEFT, and press RIGHT/ forward to move the cursor to the RIGHT.

4) enter Numbers and letters directly at the cursor. If you press a button

in the 0--9 key continuously for a short time, you can switch between

Numbers and letters on the key. Where the 1 key is used to switch special

symbols, letter case and so on.

5) after editing the lines, the cursor stays at the line. Press ENTER to

display OK on the left side of the line and save the contents of the line.

(note: save the editing lines must be the cursor in the line location and

then press the ENTER key to deposit, for example: if you want to save the

first and second lines, must be the cursor at the first line by pressing

the ENTER key, can keep the contents of the first line, the cursor in the

second row content save xiali, not at the same time save)

6) SELECT to enter the interface of printing parameters on the print

interface, where XYWH:XXX, XXX, XXX are displayed respectively to set the

position X, Y, width and height of the printed barcode.

7) press the stop/reset button to return to the main page

8) press PRINT again to PRINT the contents of the PRINT interface

Additional attached: the scanner will display on the printing interface

after scanning the bar code, press the print button to print.