Lens vibrating feeder for pick and place machine

Lens vibrating feeder for pick and place machine

Product Number:JUKI DP-4

Product Usage:pick and place lens vibrating feeder

Applicable Industries:1.Hanwha Pick and Place Vibratory Bowl Feeder 2.Samsung Pick and Place Vibratory Bowl Feeder 3.Pick and Place Vibratory Bowl Feeder 3. Yamaha Pick and Place Vibratory Bowl Feeder 4. JUKI Pick and Place Vibratory Bowl Feeder 5.pick and place lens vibratory bowl feeder

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  • Product Details

Lens vibrating feeder for pick and place machine

Hanwha Lens vibrating feeder

 

LED lens vibration feeding machine is a kind of auxiliary equipment for automatic assembly machinery, which can line up various lenses in an orderly manner, it can cooperate with automatic assembly equipment to assemble various parts of the product together to become a complete one product.

LED lens vibrating feeder working principle: there is a pulse electromagnet under the hopper of the vibrating feeder, which can make the hopper vibrate in vertical direction, driven by the inclined spring piece to make the hopper do twisting and swinging vibration around its straight axis. The purpose of the vibration is to automatically arrange the disordered lenses in a neat and accurate manner by vibrating them to the next process.

LED lens vibrating trays, LENS vibrating trays and multi-channel vibrating trays can be customised and processed.

Yamaha 、Samsung 、 Panasonic 、JUKI 、 Fuji 、Hanwha pick and place machine, these SMT pick and place machine lens can be manufactured, I do lens vibration supply machine has 10 years of work experience, all kinds of lens have encountered and can easily solve, our vibration supply machine can be compatible with different types of lens, vibration supply machine compatibility can reach 10 kinds of or so. If your machine is a JUKI pick and place machine or a Hanwha pick and place machine or a Yamaha pick and place machine for the production of LED strips, TV backlight strips, you can choose this vibratory feeder.

The video introduces each type of pick and place machine to produce lenses, the types of lenses are different, various brands of pick and place machines. And the number of channels varies. This is based on the pick and place machine to decide, but also according to your pick and place machine for custom processing lens vibration feeder, are no problem.

LED lens vibrating plate customized.

1Sample or drawing of the workpiece used in formal production.

2, the feeding direction of the feeder (clockwise, counterclockwise).

3, The state of the lens at the exit of the vibrating feeder, and the speed of the lens discharge required.

4Space limitation and installation position of the lens feeder, power supply and air supply.

5Other requirements such as appearance and coating.

6, delivery cycle requirements, what time requirements lens feeder for your installation and commissioning, year-round dedicated tracking service with the use of vibratory feeder, so that you never have to worry about.

Light box, TV lens, TV LED lens, backlight lens, using vibration bowl w automatic arrangement feeding, effective labor saving.

The whole machine ** warranty for one year, lifelong maintenance, customers in need welcome to call for advice!

 

Hanwha Lens vibrating feeder

The lens vibrating feeder is a machine used in automated production lines. It is mainly used to arrange small parts such as small lenses, electronic components, fasteners, etc. in an orderly manner and convey them to the next process. Its main function is to arrange and convey scattered parts in a directional manner through vibration to improve production efficiency and automation.

 
1、The following are the main components and working principles of the pick-and-place lens vibrating feeder:
Components of the lens vibrating feeder
1. Chassis: Supports the entire vibration plate structure, usually made of solid materials to ensure stability.
2. Vibrator: Vibrates by electromagnetic, mechanical or pneumatic means, and is the core component of the vibration plate.
3. Plate: The part used to hold and vibrate parts, usually circular or spiral design, so that the parts gradually move upward during vibration.
4. Guide device: Including rails, slides, etc., used to guide parts to be arranged in a specified direction and posture.
5. Control system: Control the working state of the vibration plate by adjusting the vibration frequency and amplitude to ensure the smooth delivery of parts.
 
Working principle of lens vibration feeder
1. Vibration transmission: The vibration generated by the vibrator is transmitted to the plate body through the chassis, causing the plate body to vibrate periodically.
2. Lens part movement: The vibration of the plate body causes the lens parts to continuously jump and slide in the plate body. Through the design of reasonable guide devices and tracks, the parts are gradually arranged neatly and move to the exit.
3. Directional arrangement: During the movement of the parts, the guide device will orient the parts to achieve a predetermined posture. For example, some lenses need to be placed flat, and some need to be placed upright. These requirements can be achieved through the design of the guide device.
4. Conveying: The neatly arranged parts enter the next process or conveying device, such as a conveyor belt, through the exit to achieve automatic conveying.
 
Application areas of lens vibration feeder
1. Optical industry: used for directional arrangement and conveying of lenses, optical elements, etc.
2. Electronics industry: used for the arrangement and conveying of electronic components, such as capacitors, resistors, connectors, etc.
3. Machinery manufacturing: used for the arrangement and conveying of small mechanical parts.
4. Pharmaceutical industry: used for the directional arrangement and conveying of pharmaceutical supplies such as tablets and bottle caps.
 
Advantages of lens vibration feeder
1. Improve production efficiency: Replacing manual operation with automated equipment greatly improves production efficiency.
2. Reduce labor costs: Reduce dependence on manual operation and save labor costs.
3. Improve product quality: Automated equipment can achieve more precise arrangement and delivery, reducing the errors that may be caused by manual operation.
4. Strong stability: Mechanical equipment can operate stably for a long time to ensure the continuity of production.
 
Precautions for lens vibration feeder
1. Maintenance: Regularly maintain the vibration plate to ensure its normal operation.
2. Adjustment settings: According to the characteristics of different parts, adjust the vibration frequency and guide device to ensure the best working condition.
3. Cleaning work: Keep the vibration plate clean to prevent impurities from affecting the operation of the equipment.

SLM120S Lens vibrating feeder

     Due to the current lens more and more types, such as doing special lens vibration feeder cause enterprises to equipment input costs are too high, increasing the burden of business operations, in order to improve the problem, our company in 13 years to achieve lens vibration feeder compatible, using multi-channel feed, customer response to use lens vibration feeder situation is very good, at present in the polyflight photoelectric, Bichen, DaLiang, Zhaochu, Jinko, Mason, Hisense, Changhong, TCL, Zhongdian JingJie and other enterprises use, the monthly shipment in 100-120 pairs, and with HanHua, Samsung, Yamaha, JUKI, Panasonic, Hitachi and domestic chip machine equipment. At present, the machine is used in the enterprises of Jufei Optoelectronics, Bichen, Daliang, Zhachi, Jinko, Wanrun, Hisense, Changhong, TCL, Zhongdian Jingjie, etc. The monthly shipment of vibration feeding machine is about 100-120 pairs, and we cooperate with Hanwha, Samsung, Yamaha, JUKI, Panasonic, Hitachi and domestic equipment manufacturers such as pick and place machines, and are responsible for the supporting supply of lens vibration feeding machine equipment. The lens vibration feeder is exported to overseas customers in Vietnam, India, Holland, Mexico, Egypt, Uzbekistan, etc.

 

 

 

2、Lens bowl vibrating feeder technical parameters

Dimensions Length x width x height 800x460x910mm (front and rear disk)
Weight Double plate: 190Kg, single plate: 150Kg
Applicable materials Material type Electronic components, hardware, plastic parts, connectors
Material size 3x3mm-50x50mm
Material weight 10g-300g
Structure part Feeding method Bulk material, vibration plate feeding
Feeding plate surface Supply different types of materials on the upper and lower trays
Transfer material Relying on direct vibration + blowing air transmission
Material positioning method Fiber sensing
Fixed method Positioning key + compression block, support other fixed structures
Polarity This function can be selected according to the material
Cut the feet This function can be selected according to the material
Electrical parts Working voltage 220V
Average current/peak current 3A/5A
Working air pressure 0.4-0.6Mpa
Operation method Key operation
Host computer connection 8-pin ø16mm aviation plug
Communication method Support IO communication or self-control without communication
Software control Based on PLC development
Drive mode Coil drive
Feeding part Feeding speed 0.8S
Speed gear Voltage and frequency adjustment
Feeding accuracy ±0.5mm
Inspection record Feeding test Achieve 2 hours continuous feeding without exception
Aging test Continuous operation for 48 hours without exception
Service life Service life 20 years

 

 

3、Hanwha Pick and Place Vibratory Bowl Feeder:

Hanwha Lens vibrating feeder

 

4、Lens Vibration Bowl Feeder Video Demonstration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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