SMT JUKI pick and place machine lens vibrating feeder
Ⅰ、Product Overview:
The JHIMS lens vibration feeder is a highly specialized device designed to automate the sorting and feeding of small parts, such as lenses, into production lines. This lens vibration bowl feeder is compatible with a variety of pick-and-place machines, including Hanwha, Samsung, Yamaha, JUKI, Fuji, and Panasonic models. By using precise vibration technology, this feeder arranges and conveys components in an orderly, directional manner, optimizing both production efficiency and automation.
Ⅱ、Main Components and Working Principles of the Lens Vibration Feeder:
1、Chassis – Provides stable support for the entire vibration feeder structure, often made from durable materials for increased stability.
2、Vibrator – As the core of the vibration feeder, it generates controlled vibrations through electromagnetic, mechanical, or pneumatic methods.
3、Plate – Holds the parts and vibrates to move them upward, often using a circular or spiral design for efficient part handling.
4、Guide Device – This includes rails and slides that arrange parts into the desired orientation, enabling smooth feeding and processing.
5、Control System – Adjusts the vibration frequency and amplitude, ensuring smooth delivery and reducing wear on vibration feeder accessories.
Ⅲ、Juki machine Lens bowl vibrating feeder technical parameters
|
Dimensions |
Length x width x height |
800x460x910mm (front and rear disk) |
|
Weight |
Double plate: 190Kg, single plate: 150Kg |
|
Applicable materials |
Material type |
Electronic components, hardware, plastic parts, connectors |
|
Material size |
3x3mm-50x50mm |
|
Material weight |
10g-300g |
|
Structure part |
Feeding method |
Bulk material, vibration plate feeding |
|
Feeding plate surface |
Supply different types of materials on the upper and lower trays |
|
Transfer material |
Relying on direct vibration + blowing air transmission |
|
Material positioning method |
Fiber sensing |
|
Fixed method |
Positioning key + compression block, support other fixed structures |
|
Polarity |
This function can be selected according to the material |
|
Cut the feet |
This function can be selected according to the material |
|
Electrical parts |
Working voltage |
220V |
|
Average current/peak current |
3A/5A |
|
Working air pressure |
0.4-0.6Mpa |
|
Operation method |
Key operation |
|
Host computer connection |
8-pin ø16mm aviation plug |
|
Communication method |
Support IO communication or self-control without communication |
|
Software control |
Based on PLC development |
|
Drive mode |
Coil drive |
|
Feeding part |
Feeding speed |
0.8S |
|
Speed gear |
Voltage and frequency adjustment |
|
Feeding accuracy |
±0.5mm |
|
Inspection record |
Feeding test |
Achieve 2 hours continuous feeding without exception |
|
Aging test |
Continuous operation for 48 hours without exception |
|
Service life |
Service life 20 years |
Ⅳ、Different brands of pick and place vibrating feeders：
Ⅴ、Working Principle of the Lens Vibration Feeder:
1、Vibration Transmission – The chassis transfers the generated vibration to the plate, allowing for steady lens automatic feeding.
2、Part Movement – The vibration causes parts to jump and slide, gradually moving to the exit along the plate.
3、Directional Arrangement – Guided along tracks, components are organized in a specified posture to meet production requirements.
4、Conveying Process – The orderly parts move onto a conveyor or other feeding device for continued processing, enhancing production line automation.
Ⅵ、Application Areas for the Lens Vibration Feeder:
1、Optical Industry – Ideal for arranging lenses and optical elements.
2、Electronics Industry – Supports handling electronic components like capacitors, resistors, and connectors.
3、Machinery Manufacturing – Efficiently organizes small mechanical parts.
4、Pharmaceutical Industry – Precisely arranges items such as tablets and bottle caps.
Ⅶ、Advantages of the Lens Vibration Feeder:
1、Enhanced Production Efficiency – Precision vibration feeder systems increase throughput by replacing manual operations.
2、Cost-Effectiveness – Reduces reliance on labor, saving costs over time.
3、Improved Quality Control – Automation reduces potential errors, enhancing vibration feeder precision.
4、Operational Stability – Mechanical stability supports consistent, long-term operation.
Ⅷ、Tips for Lens Vibration Feeder Maintenance and Customization:
1、Regular Maintenance – Routine care, cleaning, and inspections extend equipment lifespan.
2、Customization Options – For specific needs, lens vibration feeder customization is available, enabling tailored vibration feeder design.
3、Adjustment Settings – Adapting the vibration feeder principle based on the part type enhances operational efficiency.
The JHIMS pick-and-place lens vibration feeder is the perfect solution for manufacturers seeking efficiency and precision in automated production lines. From lens vibration feeder price to options for customization and maintenance, JHIMS provides reliable feeding technology compatible with Hanwha, Samsung, Yamaha, JUKI, and other leading brands.
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