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Location： Home » Product Center » Auto electronic feeder » Automatic Vibrating Bowl Feeder

JHIMS | Vibratory Feeder for Pick and Place Machine

Product Number：DZP-6

Product Usage：Pick and place vibratory feeders are mainly used in automated production lines to help arrange parts in a specific order and direction. It allows the parts to flow and position freely in the tray by vibration and tilting.

Applicable Industries：Vibratory feeders are widely used in the electronics, automotive and pharmaceutical industries, mainly in assembly and packaging processes. They improve production efficiency and precision in these industries.

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Product Details

Vibratory Feeder for Pick and Place Machine

Functional characteristics:

1.Vibrating bowl feeder, mounted on all kinds of pick and place machines (or non-standard machines), to achieve fully automatic feeding, without manual debugging, saving labour costs and improving the speed of product assembly.

2. The bulk parts are placed in the bowl vibratory feeder and the machine is sorted regularly according to the specified discharge speed and in the specified direction.

3.The bowl vibratory feeder is combined with a robotic arm to achieve automated assembly and replace manual work.

4.The vibratory feeder can achieve part orientation screening, polarity screening, foot cutting and shaping functions.

vibratory feeder for pick and place machine

Pick and place vibrating feeder is an efficient automatic feeding machine, which is widely used in surface mount technology (SMT) production lines. It is mainly used to handle small, bulk electronic components such as resistors, capacitors, etc. The following is a detailed introduction to the pick and place vibrating feeder and its advantages:

1. Working principle of pick and place vibrating feeder

The vibrating feeder uses electromagnetic vibration to gradually push bulk components onto the feeding track, and moves and sorts the components on the track by vibration. When the components reach the exit through the track, they will be accurately positioned and transported to the pick-up position of the placement machine so that the placement machine can pick up and mount at high speed.

2. Main components of the pick and place vibrating feeder

1. Base: stabilizes the equipment and supports other components, usually equipped with a vibration motor.

2. Tray: It is the main part that holds the components, and the components are moved along the track by vibration.

3. Track: used to transport and sort components to ensure that they are oriented in the same direction and arranged neatly.

4. Controller: adjusts the vibration intensity and frequency to ensure that different types of components can be transported smoothly.

3. Advantages of Pick and Place Vibration Feeder

1. Save manpower:

- The vibration feeder can automatically complete the arrangement, orientation and delivery of components, replacing the cumbersome operation of traditional manual loading.

- Reduce the dependence on manual labor, thereby reducing labor costs and adapting to the trend of industrial automation.

2. Efficient feeding:

- The high-speed vibration and precise track design of the vibration feeder enable components to be quickly arranged and delivered to the pick and place machine.

- While maintaining stable feeding, it greatly improves the overall efficiency of the production line.

3. Precision and consistency:

- The vibration feeder can ensure the correct direction and position of the components during the conveying process, reducing mounting errors.

- Improve the consistency of production quality, thereby reducing rework and waste.

4. Strong adaptability:

- The vibration feeder can be adjusted according to the shape, size and material of different components, and is suitable for many types of electronic components.

- Its flexibility enables it to easily adapt to different production needs, improving the versatility of the equipment.

5. Reduce equipment wear:

- Due to the non-contact feeding method of the vibration feeder, the friction between components and equipment is reduced, and the service life of the machine is extended.

4. Application scenarios of pick-and-place vibration feeders

1. Pick-and-place vibration feeders are mainly used in SMT production lines in the electronics manufacturing industry, especially for the automated production of large-scale, small electronic components. Its high-speed, efficient and precise feeding capabilities make it a key equipment in modern SMT production.

2. The pick-and-place vibration feeder greatly reduces manual operations through an automated feeding system, improves production speed and quality consistency, and is an important tool for improving the efficiency of SMT production lines. It not only meets the high-precision and high-efficiency requirements of the electronics manufacturing industry, but also saves a lot of manpower and costs for enterprises.

5. Notes:

1. Customized vibration feeder requires providing parts samples, parts arrangement direction requirements, and parts feeding speed requirements.

2.Since the vibrating feeder bowl is manually manufactured, there are some differences in the outer dimensions, but the dimensions are exactly the same.

Vibratory Feeder Specifications and Technical Parameters
Dimension	Length x Width x Height	1000x460x910mm Dimensions vary with different machines, subject to availability.
Dimension	Weight	Single bowl：100Kg
Applicable materials	Type of material	Electronic components, hardware, plastic parts, connectors
	Material size	3x3mm-50x50mm Depending on the customer's parts
	Material weight	10g-300g Depending on the customer's parts
Structural parts	Feeding method	Bulk material, shaker loading
	Feeding tray surface	Single tray feeding
	Conveyance of materials	Direct vibration + blowing
	Material positioning methods	Fiber optic induction
	Fixing method	Positioning slots
	Directional screening	Available on request
Electrical parts	Operating voltage	220V
	Average current/peak current	0.5A/2A
	工作气压Working air pressure	0.4-0.6Mpa
	Mode of operation	Key operation
	Upper computer connection	8 pole ø16mm aviation plug
	Communication methods	Support IO communication or control itself without communication
	Software control	PLC-based development
	Drive type	Solenoid coil drive
Feeding part	Feeding speed	0.5S
	Speed gears	Voltage and frequency regulation
	Feeding accuracy	±0.5mm
Testing records	Feed test	Continuous feeding for 2 hours without abnormalities
Testing records	Aging test	48 hours continuous operation without abnormalities