JHIMS DZP-6 SMT Vibratory Feeder for Pick and Place Machines

JHIMS DZP-6 SMT Vibratory Feeder for Pick and Place Machines

Product Number:DZP-6

Product Usage:Pick and place vibratory feeders are mainly used in automated production lines to help arrange parts in a specific order and direction. It allows the parts to flow and position freely in the tray by vibration and tilting.

Applicable Industries:Vibratory feeders are widely used in the electronics, automotive and pharmaceutical industries, mainly in assembly and packaging processes. They improve production efficiency and precision in these industries.

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  • Product Details

JHIMS DZP-6 SMT Vibratory Feeder for Pick and Place Machines

The JHIMS DZP-6 Vibratory Feeder is a high-performance solution for SMT production lines, automating feeding for pick and place machines. It handles small components like resistors and capacitors with precision, boosting efficiency in electronics manufacturing, automotive assembly, and pharmaceutical packaging.

Features and Benefits

  • Vibrating bowl feeder for fully automatic feeding, eliminating manual debugging.
  • Sorts bulk parts by specified speed and direction for seamless operation.
  • Integrates with robotic arms for automated assembly, reducing manual labor.
  • Offers part orientation, polarity screening, foot cutting, and shaping functions.
  • Customizable for various component shapes and sizes.

Advantages:

  • Save manpower: Automates component delivery, cutting labor costs.
  • Efficient feeding: High-speed vibration ensures rapid delivery.
  • Precision: Consistent orientation reduces assembly errors.
  • Adaptability: Adjustable for diverse components.
  • Durability: Non-contact feeding minimizes wear.

How It Works

The JHIMS DZP-6 uses electromagnetic vibration to move bulk components onto a feeding track, sorting and positioning them for pick and place machines. Its advanced controller adjusts vibration for smooth, high-speed operation.

Main Components

  • Base: Supports the system with a vibration motor.
  • Tray: Holds and vibrates components along the track.
  • Track: Ensures uniform component orientation.
  • Controller: Fine-tunes vibration intensity and frequency.

Applications

The JHIMS DZP-6 excels in SMT production for electronics manufacturing, feeding components like resistors and capacitors for PCB assembly. It’s also ideal for:

  • Automotive industry: Precision part assembly.
  • Pharmaceutical sector: Efficient packaging processes.
  • Consumer electronics: High-speed SMT automation.

Technical Specifications

Vibrating Feeder Specifications

Category Parameter Details
Dimensions Length x Width x Height 1000x460x910mm (varies by machine)
Weight 100kg (single bowl)
Applicable Materials Type of material Electronic components, hardware, plastic parts, connectors
Material size 3x3mm-50x50mm (per customer parts)
Material weight 10g-300g (per customer parts)
Structural Parts Feeding method Bulk material, shaker loading
Feeding tray surface Single tray feeding
Conveyance of materials Direct vibration + blowing
Material positioning methods Fiber optic induction
Fixing method Positioning slots
Directional screening Available on request
Electrical Parts Operating voltage 220V
Average current/peak current 0.5A/2A
Working air pressure 0.4-0.6Mpa
Mode of operation Key operation
Upper computer connection 8 pole ø16mm aviation plug
Communication methods Supports IO or standalone control
Software control PLC-based development
Drive type Solenoid coil drive
Feeding Part Feeding speed 0.5S
Speed gears Voltage and frequency regulation
Feeding accuracy ±0.5mm
Testing Records Feed test 2 hours continuous feeding, no issues
Aging test 48 hours continuous operation, no issues

Customization and Notes

Notes:

  • Customization requires parts samples, arrangement direction, and speed specs.
  • Manual manufacturing may vary outer dimensions slightly.

Customer Testimonials

"The JHIMS DZP-6 has boosted our SMT line efficiency and cut errors significantly!" - Electronics Manufacturer

Frequently Asked Questions

What is the JHIMS DZP-6 used for?
It automates feeding in SMT pick and place machines for electronics assembly.
Can it handle different components?
Yes, it’s adjustable for various shapes and sizes.
What are the dimensions of the feeder?
The dimensions are 1000x460x910mm, but they may vary with different machines.

Contact Us

Call +86 18975335491 or visit our contact page for inquiries.

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