SMT AOI Machine | High-Precision PCB Inspection

Name: JHIMS XI-2000 SMT AOI Machine
Brand: JHIMS
SKU: XI-2000
Price: 22360 USD
Availability: InStock
Rating: 4.9 (36 reviews)

Product Number：XL-2000 AOI

Product Usage：The main purpose of SMT AOI machines is to use optical technology to detect common appearance defects in the manufacturing process to ensure that product quality problems are discovered in a timely manner and batch problems are prevented from occurring.

Applicable Industries：SMT AOI machines are used in industries such as electronics, automobiles, medicine, food, semiconductors, solar energy, printing, textiles and aerospace. SMT AOI is used to detect product defects and ensure product quality and manufacturing speed.

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Product Details

SMT AOI Machine: XI-2000 High-Precision Online PCB Inspection

In 2025's high-mix SMT environments, the JHIMS XI-2000 SMT AOI machine delivers AI-powered automated optical inspection to catch defects in real-time, reducing scrap by 95% and accelerating yields to 99.5%. Ideal for PCBs, FPCs, and THT lines, it integrates post-paste or pre-reflow for seamless SMT line operation. Explore how this high precision AOI outperforms competitors like Omron VT-S530 in speed and adaptability.

JHIMS XI-2000 SMT AOI Machine High-Resolution Overview

Overview of the XI-2000 system in action.

About JHIMS Expertise

With 15+ years in SMT solutions, JHIMS specializes in inspection tech, holding CE, RoHS, and ISO 9001 certifications. Our engineers, led by Dr. Li Wei, have deployed 500+ AOI systems globally. This guide, authored by our R&D team, draws from real deployments to ensure trustworthy insights.

XI-2000 Technical Specifications

Parameter	Value
Maximum PCB Size	650 x 560 mm
Camera	5 MP
Resolution	12 µm
FOV	36.7 x 30.7 mm
Inspection Speed	3-5 FOV/sec
Defect Analysis	Missing components, bridging, insufficient solder, etc.
Conveyor Height	900 ± 20 mm
Lighting	High grayscale, 4-channel LED
PCB Thickness	0.6-6 mm
Power Supply	AC 220V 50/60 Hz, 1.8 KVA
Top Clearance	45 mm
Bottom Clearance	50 mm
Net Weight	900 kg
Machine Size	1200 x 1200 x 1840 mm
Humidity	25-80% RH
Air Supply	5 bar

SMT AOI Inspection Principle

SMT AOI Machine Inspection Principle Diagram for PCB Defect Detection

Our online AOI for SMT uses multi-angle imaging and AI algorithms to scan boards, flagging anomalies before they impact production. Learn more about 3D AOI enhancements.

Key Advantages of JHIMS XI-2000 SMT AOI Machine

The XI-2000 stands out with 10 clustered advantages, blending precision, intelligence, and 2025-ready scalability—outpacing traditional 2D systems by 40% in throughput.

Precision & Efficiency: 5MP camera with adaptive optics detects 01005 chips at 12µm resolution, ideal for high-volume SMT assembly.
AI Defect Classification: Deep learning reduces false positives by 95%, auto-optimizing via data trends for complex boards.
Optional 3D Profiling: Measures solder height/warpage, solving 2D limitations—perfect for THT integration.
Flexible Adaptability: Auto-programs for solder/post-reflow, cutting switchover time by 70%.
Seamless Automation: Integrates with MES/ERP for full-line management, including NG sorting.
Remote Analytics: Cloud dashboard enables global monitoring, slashing downtime 50%.
User-Centric Design: Intuitive UI with multi-language support lowers training to 1 day.
Eco-Efficient Build: Low-power LEDs cut energy 20%, compliant with RoHS/CE.
Modular Scalability: Add IR/UV modules for future-proofing against 2025 AI trends.
Global Reliability: 50K-hour MTBF with self-diagnostics and 24/7 support network.

2025 Innovation: AI-Enhanced Trends in SMT AOI

As per Koh Young and Saki advancements, the XI-2000 incorporates AI for predictive maintenance, forecasting defects via historical data—innovating beyond static detection to proactive quality control. This boosts ROI: Expect $50K annual savings on scrap for mid-size lines.

ROI Calculator: Input your line speed and defect rate to estimate gains—try it here.

Detection Capabilities

Defect Type	Description	Detection Method
Missing Components	Resistors, capacitors, diodes absent	Pattern matching
Poor Soldering	Cold/false welds, arcs	Shape analysis
Pin Deformation	Bent/misaligned pins	Edge detection
Foreign Matter	Impurities causing shorts	Contrast scanning
Bubbles/Scratches	Surface anomalies	Texture profiling
Offset	Misaligned parts	Alignment AI
Polarity Errors	Incorrect orientation	OCR/symbol recognition

XI-2000 vs. Competitors

Feature	JHIMS XI-2000	Omron VT-S530	Mycronic MYPro I50
Speed (FOV/sec)	3-5	4	3
Resolution	12 µm	15 µm	10 µm
AI Integration	Full deep learning	Basic	Assisted
Price Range	*	*	*
3D Optional	Yes	Yes	Standard

Implementation Guide: Integrating XI-2000 into Your SMT Line

Step 1: Assess line speed—XI-2000 handles 5m/min conveyors.

Step 2: Mount via SMEMA ports, calibrate with golden board in 30 mins.

Step 3: Train via UI (1-hour module).

Step 4: Monitor via cloud for tweaks. This phased approach, tested in 200+ installs, cuts setup 50% vs. manual AOI—unique to JHIMS modular design.

Customer Success Stories

JHIMS AOI machines power global leaders, delivering measurable gains:

Huawei: Integrated XI-2000 in smartphone lines, cutting defects 85% and boosting efficiency 40%.
Foxconn: Reduced laptop scrap 60% via real-time bridging detection.
BYD: Ensured automotive PCB compliance, achieving 99% yield in electronics.
Samsung: Enhanced home appliance QC, minimizing false alarms by 90%.
Lenovo: High-res imaging improved desktop inspection accuracy 25%.
Xiaomi: Real-time analytics resolved smart home issues, upping productivity 35%.
OPPO/Vivo: Multi-lighting cut polarity errors 70% in mobile production.
Panasonic/Sony: Stable runs in appliances/TVs, with 50K-hour uptime.
Bosch/Philips: Automotive/medical lines saw 80% faster NPI via auto-programming.
Dell: Benchmarked 95% first-pass yield in PCs.