Automated Optical Inspection (AOI) is a critical technology in PCB manufacturing, ensuring quality by detecting defects early. The JUTZE AOI machine offers precision and efficiency, and our video tutorials guide you through its use. Explore the JUTZE AOI product page or download the operation manual for more details.
Video Tutorials
Part 1: Installation and Setup
This tutorial provides a guide to installing and setting up the JUTZE AOI machine, covering unboxing, connections, and startup procedures.
Receiving and unboxing the equipment
Inspection and connection of power and signal cables
AOI operation modes: offline and online inspection
Pre-startup inspection checklist
Machine startup process
Remote assistance setup
Part 2: PCB Image Capture
Learn how to capture PCB images using the JUTZE AOI machine, including measuring dimensions and adjusting channel width.
Measuring PCB dimensions accurately
Adjusting channel width via software
Image capture techniques
Saving images in edit mode
Manual channel width adjustment
Equipment reset and startup
Part 3: Importing Coordinate Data
This video explains how to import coordinate data into the JUTZE AOI system for precise PCB inspection.
Exporting coordinates from GERBER files or pick-and-place machines
Processing coordinate data in Excel
Importing and verifying data in AOI software
Part 4: Programming Basics
Discover the basics of AOI programming with the JUTZE system, including interface navigation and mark point creation.
Exploring the programming interface
Opening and importing PCB images
Creating mark points for accurate positioning
Part 5: Resistor Programming
Learn to program resistor detection in the JUTZE AOI system with step-by-step parameter adjustments.
Entering the programming interface
Configuring resistor information
Adjusting detection parameters
Part 6: Multiple Resistor Detection
This tutorial focuses on detecting multiple resistors efficiently using the JUTZE AOI system.
Reviewing single resistor detection
Optimizing algorithms for multiple resistors
Improving detection efficiency
Part 7: Resistor Programming Continuation
Continue resistor programming with advanced techniques for the JUTZE AOI system.
Copying resistor names to the parts library
Adjusting window size and parameters
Optimizing the detection algorithm
Part 8: Transistor Inspection
Learn to program transistor inspection in the JUTZE AOI system with detailed steps.
Loading the inspection program
Importing PCB images
Configuring transistor detection algorithms
Part 9: SOP Chip Inspection
This video covers SOP chip inspection, focusing on IC pin detection with the JUTZE AOI.
Adjusting window size for SOP components
Implementing the Leadbox detection algorithm
Debugging detection windows
Part 10: Chip Component Assembly
Identify poor chip component assembly and debug colors using the JUTZE AOI system.
Detecting missing or offset components
Identifying soldering defects by color
Precautions for color debugging
Part 11: SOP Component Algorithm
Explore the algorithm for SOP components in the JUTZE AOI system with practical steps.
Selecting SOP type and configuring components
Adjusting inspection windows
Pad positioning and photo processing
Part 12: BGA Detection Algorithm
Learn the BGA detection algorithm for the JUTZE AOI system, focusing on coordinate adjustments.
Understanding BGA detection basics
Adjusting windows for coordinate accuracy
Detecting BGA offsets
Part 13: BGA Offset Detection
This tutorial continues BGA detection, focusing on X and Y offset issues in the JUTZE AOI.
Detecting X and Y offsets in BGA components
Refining detection algorithms
Part 14: Quick Program Creation
Speed up AOI program creation with the JUTZE system by reusing detection algorithms.
Completing detection algorithms for all components
Saving data to the parts library
Importing saved data for new programs
Part 15: SOP Component Configuration
Configure SOP components and debug detection algorithms in the JUTZE AOI system.
Adjusting SOP component settings
Debugging pad positioning algorithms
Detecting IC pin short circuits
Frequently Asked Questions
What is AOI?
Automated Optical Inspection (AOI) is a technology used to detect defects in printed circuit boards (PCBs) during manufacturing.
How does the JUTZE AOI machine work?
The JUTZE AOI machine uses cameras and algorithms to inspect PCBs for defects like missing components or soldering issues.
What defects can the JUTZE AOI detect?
It can detect various defects such as component misalignment, soldering defects, and more.
Conclusion
These video tutorials provide a comprehensive guide to using the JUTZE AOI machine for PCB inspection. By following these steps, you can master setup, programming, and defect detection, ensuring high-quality PCB manufacturing. For more information, visit the JUTZE AOI product page or contact us.