JUTZE AOI Video Tutorials for PCB Inspection

JUTZE AOI Video Tutorials for PCB Inspection

Introduction to AOI Technology

Automated Optical Inspection (AOI) is a critical technology in PCB manufacturing, ensuring quality by detecting defects early. The JUTZE AOI machine offers precision and efficiency, and our video tutorials guide you through its use. Explore the JUTZE AOI product page or download the operation manual for more details.

JUTZE AOI machine for PCB inspection

Video Tutorials

Part 1: Installation and Setup

This tutorial provides a guide to installing and setting up the JUTZE AOI machine, covering unboxing, connections, and startup procedures.

  • Receiving and unboxing the equipment
  • Inspection and connection of power and signal cables
  • AOI operation modes: offline and online inspection
  • Pre-startup inspection checklist
  • Machine startup process
  • Remote assistance setup

Part 2: PCB Image Capture

Learn how to capture PCB images using the JUTZE AOI machine, including measuring dimensions and adjusting channel width.

  • Measuring PCB dimensions accurately
  • Adjusting channel width via software
  • Image capture techniques
  • Saving images in edit mode
  • Manual channel width adjustment
  • Equipment reset and startup

Part 3: Importing Coordinate Data

This video explains how to import coordinate data into the JUTZE AOI system for precise PCB inspection.

  • Exporting coordinates from GERBER files or pick-and-place machines
  • Processing coordinate data in Excel
  • Importing and verifying data in AOI software

Part 4: Programming Basics

Discover the basics of AOI programming with the JUTZE system, including interface navigation and mark point creation.

  • Exploring the programming interface
  • Opening and importing PCB images
  • Creating mark points for accurate positioning

Part 5: Resistor Programming

Learn to program resistor detection in the JUTZE AOI system with step-by-step parameter adjustments.

  • Entering the programming interface
  • Configuring resistor information
  • Adjusting detection parameters

Part 6: Multiple Resistor Detection

This tutorial focuses on detecting multiple resistors efficiently using the JUTZE AOI system.

  • Reviewing single resistor detection
  • Optimizing algorithms for multiple resistors
  • Improving detection efficiency

Part 7: Resistor Programming Continuation

Continue resistor programming with advanced techniques for the JUTZE AOI system.

  • Copying resistor names to the parts library
  • Adjusting window size and parameters
  • Optimizing the detection algorithm

Part 8: Transistor Inspection

Learn to program transistor inspection in the JUTZE AOI system with detailed steps.

  • Loading the inspection program
  • Importing PCB images
  • Configuring transistor detection algorithms

Part 9: SOP Chip Inspection

This video covers SOP chip inspection, focusing on IC pin detection with the JUTZE AOI.

  • Adjusting window size for SOP components
  • Implementing the Leadbox detection algorithm
  • Debugging detection windows

Part 10: Chip Component Assembly

Identify poor chip component assembly and debug colors using the JUTZE AOI system.

  • Detecting missing or offset components
  • Identifying soldering defects by color
  • Precautions for color debugging

Part 11: SOP Component Algorithm

Explore the algorithm for SOP components in the JUTZE AOI system with practical steps.

  • Selecting SOP type and configuring components
  • Adjusting inspection windows
  • Pad positioning and photo processing

Part 12: BGA Detection Algorithm

Learn the BGA detection algorithm for the JUTZE AOI system, focusing on coordinate adjustments.

  • Understanding BGA detection basics
  • Adjusting windows for coordinate accuracy
  • Detecting BGA offsets

Part 13: BGA Offset Detection

This tutorial continues BGA detection, focusing on X and Y offset issues in the JUTZE AOI.

  • Detecting X and Y offsets in BGA components
  • Refining detection algorithms

Part 14: Quick Program Creation

Speed up AOI program creation with the JUTZE system by reusing detection algorithms.

  • Completing detection algorithms for all components
  • Saving data to the parts library
  • Importing saved data for new programs

Part 15: SOP Component Configuration

Configure SOP components and debug detection algorithms in the JUTZE AOI system.

  • Adjusting SOP component settings
  • Debugging pad positioning algorithms
  • Detecting IC pin short circuits

Frequently Asked Questions

What is AOI?
Automated Optical Inspection (AOI) is a technology used to detect defects in printed circuit boards (PCBs) during manufacturing.
How does the JUTZE AOI machine work?
The JUTZE AOI machine uses cameras and algorithms to inspect PCBs for defects like missing components or soldering issues.
What defects can the JUTZE AOI detect?
It can detect various defects such as component misalignment, soldering defects, and more.

Conclusion

These video tutorials provide a comprehensive guide to using the JUTZE AOI machine for PCB inspection. By following these steps, you can master setup, programming, and defect detection, ensuring high-quality PCB manufacturing. For more information, visit the JUTZE AOI product page or contact us.

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