High-Precision PCB Solder Paste Printer Tutorial

High-Precision PCB Solder Paste Printer Tutorial

Master the JHIMS L12 1200mm PCB Automatic Vision Solder Paste Printer with our comprehensive tutorials. Optimize your electronics manufacturing with expert guidance on setup, wiring, programming, and solder printing.

Why JHIMS L12 Outshines Competitors

The JHIMS L12 is a high-precision PCB solder paste printer designed for SMT lines, supporting large PCBs up to 1200mm with advanced CCD vision alignment for flawless results.

  • High-precision vision system for accurate solder paste application.
  • Supports PCBs up to 1200mm x 350mm for versatile manufacturing.
  • User-friendly programming with customizable settings.
  • Robust safety features to prevent operational errors.

View JHIMS L12 Specs

Technical Specifications Comparison

Feature Jinghe Technology Typical Competitor
Model JHIMS L12 3040 Manual
PCB Size Up to 1200mm x 510mm Up to 300mm x 400mm
Power Supply 220V, 50Hz, 3.5KW Manual/No Power
Alignment Accuracy ±0.02mm (CCD Vision) Manual (±0.1mm)
Dimensions 2200mm x 1200mm x 1500mm Compact Benchtop
Weight 1500 kg ~20 kg
Vision System High-precision CCD with AI assistance None
Cleaning Modes Wet, Dry, Vacuum (Auto) Manual

Innovative AI-Assisted Alignment in PCB Printing

Beyond standard tutorials, JHIMS L12 leverages AI for predictive mark offsets, reducing setup time by 25% compared to traditional methods seen in Surface Mount Process guides. This innovation ensures 99% first-pass yield in dynamic environments.

Tutorial 1: Unboxing and Preparation

  • Unboxing: Remove red clamps, metal troughs, and fixing blocks from sides and template frame.
  • Safety: Inspect under platform; do not power on until clear to prevent shaft damage.
  • Tip: Use ESD gear for static protection, enhancing longevity over manual printers.

Tutorial 2: Wiring and Connections

  • Power Cord: Connect to 220V source and secure.
  • Signal Lines: Upper (black/yellow) to loader/cleaner; lower (red/white) to conveyor/SPI.
  • Air Tube: Install 8mm tube; verify labels for seamless flow.

Tutorial 3: Programming and Model Setup

  • Initialization: Reset axes, log in as Engineer (000000).
  • Model Setup: Enter PCB dimensions (e.g., 120mm x 100mm x 1.6mm), set marks (0/1), flow, cleaning.
  • PCB Setup: Align pads with holes; secure template.

Tutorial 4: Mark Point Setup and Solder Printing

  • Mark Setup: Select diagonals, adjust CCD, save coordinates; widen ROI for accuracy.
  • Blade Installation: Position away from holes; verify sensors.
  • Printing: Add solder, fine-tune, inspect CCD; auto-apply for efficiency.

Tutorial: Part 5 - Startup and Safety

  • Startup: Auto-return axes; single-operator mode for safety.
  • Parameters: Set PCB specs, marks; load and align.
  • Recognition: Adjust CCD light for clear marks.

Tutorial: Part 6 - Calibration and Setup

  • Mark Calibration: Circular, high-contrast for auto-recognition.
  • Stencil Alignment: Widen window; move PCB for fit.
  • Scraper: Install, add solder; set positions to avoid holes.
  • Startup: Clear channel, place PCB, verify alignment.

Tutorial: Part 7 - Fine-Tuning and Inspection

  • Fine-Tuning: Adjust X/Y/Z for pad-hole overlap.
  • Solder Application: Auto-apply after confirmation.
  • Inspection: Check quality; debug offsets or disable window.
  • Completion: Auto-exit PCB.

Advanced Tutorial: Part 8 - Parameter Optimization

  • PCB/Stencil: Set dimensions, marks; handle inaccuracies.
  • Conveyor/Blade: Speed, pressure, positions for efficiency.
  • Cleaning: Auto modes with frequency transitions.
  • Advanced: Gaps, speeds, vacuum; simulation for testing.

Troubleshooting Innovations

Go beyond standard FAQs with predictive fixes: For offsets, use AI mark handling; for clogs, auto-clean every 6 prints. Reduces downtime 40% vs. AllPCB basics.

  • Uneven Paste: Calibrate pressure (5-10kg); check blade sensors.
  • Alignment Errors: Clean marks, widen ROI; use galvanized mode for oxidized surfaces.
  • Delays: Adjust export time for long PCBs (10-12s).
  • Safety Alerts: Ensure single-operator; stop before internal access.

Case Study: Scaling SMT Production

In a real electronics firm, JHIMS L12 integrated with pick-and-place boosted output by 35%, outpacing V-One or Minami models in scalability.

Frequently Asked Questions

  • What is the JHIMS L12 used for? High-precision solder paste printing for PCB manufacturing in SMT lines.
  • How do I set up the JHIMS L12 wiring? Connect 220V power, signal lines (black/yellow for loader; red/white for conveyor), and 8mm air tube.
  • What is the maximum PCB size for the JHIMS L12? Supports PCBs up to 1200mm x 510mm.
  • How does it handle irregular marks? Use match type or galvanized plate settings for accurate recognition.
  • What are advanced cleaning options? Wet/dry/vacuum with frequency (e.g., every 6 prints) and mode switches.

Why Choose JHIMS for Sustainable Manufacturing?

With over a decade of expertise, Shenzhen Jinghe Technology offers eco-friendly solutions like vacuum cleaning to minimize solvent use, setting us apart from trade platforms.

  • Precision reducing material waste.
  • Global support and training.
  • Dispatch within 30 days.

Explore JHIMS Products

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