Case Study: Yamaha YS12F Boosts Malaysian SMT Efficiency

Enhancing SMT Production: Yamaha YS12F in Malaysia

This case study highlights how Shenzhen Jinghe Technology Co., Ltd. delivered two Yamaha YS12F pick and place machines to a Malaysian OEM manufacturer, significantly improving production efficiency and reliability in their electronics manufacturing process.

Customer Background

The Malaysian client, a prominent OEM manufacturer, specializes in producing high-quality electronic components. Facing rising order volumes, they aimed to enhance their production lines to boost manufacturing speed and efficiency. After evaluating multiple options, they selected the Yamaha YS12F machines from Shenzhen Jinghe Technology for their proven performance in SMT solutions.

Challenges Faced

The client encountered several obstacles with their existing setup:

Slow production speeds causing delays in order fulfillment
Frequent equipment downtime reducing overall productivity
Limited flexibility to handle diverse PCB assemblies

They needed a high-speed, reliable, and versatile SMT pick and place solution to address these issues.

Solution Provided

Shenzhen Jinghe Technology supplied two Yamaha YS12F pick and place machines, renowned for their compact design, high speed (20,000 CPH), and ability to handle components from 0402 to 45x100mm. Our comprehensive after-sales support included:

Video tutorials and detailed operation manuals for easy learning
Real-time remote service support for quick issue resolution
On-site professional services for installation and training

These services ensured seamless integration and operation of the machines.

Shipment Photos

Yamaha YS12F Machine Shipment to Malaysia

Implementation Process

The implementation process involved:

Delivery and Installation: The two Yamaha YS12F machines were shipped to Malaysia and installed by our expert technicians.
Training: Comprehensive training sessions equipped the client’s staff with operational and maintenance skills.
Customization: The machines were tailored to meet the client’s specific PCB requirements.
Testing and Calibration: Rigorous testing ensured optimal performance.

Our team provided continuous support throughout the process.

Communication with Customer

Communication Details with Malaysian OEM Customer

Results Achieved

The implementation yielded significant improvements:

Increased Production Speed: Throughput increased by approximately 30%, reducing assembly time.
Enhanced Reliability: The YS12F’s robust design minimized downtime.
Cost Savings: Competitive pricing and efficient operations reduced costs.
Customer Satisfaction: The client reported high satisfaction with performance and support.

Customer Testimonial

"The two Yamaha YS12F machines have revolutionized our production line, boosting efficiency and reliability. Shenzhen Jinghe Technology’s support was exceptional." – Malaysian OEM Manager