1、Working Principles:
1. Sensor Detection: Accurate detection of the position of LED modules and screw holes.
2. Automatic Screw Supply:Retrieving screws from the feeder and transporting them to the tightening position.
3. Precision Positioning: Advanced positioning technology ensures screws align with the holes.
4. Tightening Operation: Tightening screws according to preset parameters, ensuring consistency.
5. Quality Inspection and Feedback: Conducting quality checks, recording data for traceability and improvement.
2、Advantages and Features:
1. Highly Efficient Production: Swift completion of a large volume of screw tightening tasks.
2. High Precision:Positioning and control technology ensures high-precision assembly.
3. Cost Savings on Labor: Reduction in manual labor, lowering production costs.
4. Improved Consistency:Ensuring uniform assembly for each LED module.
5. Traceability: Recording data facilitates quality management and improvement.
3、Improvements in LED Module Production:
1. Increased Production Efficiency: Accelerating production speed, enhancing overall efficiency.
2. Reduced Human Errors: Minimizing human factors, improving product quality.
3. Enhanced Production Line Stability: Stable machine operations reducing downtime and adjustment time.
4. Reduced Labor Intensity: Easing physical labor for workers, improving working conditions.
4、Technical parameters
1. High-precision silk rod guide + servo motor architecture ensures high accuracy and repeatability of module positioning.
2. Motion control card + manual controller combination, simple operation, easy to switch.
3. The worktable is divided into left and right parts, both sides can lock the nails at the same time, and independent of each other, do not interfere with each other, strong versatility.
4. The sheet metal frame is moulded in one piece, with high strength and better durability.
5. Adopt blowing type locking mechanism, locking is efficient and stable.
6. Equipped with touch screen, can set and real-time display electric batch torque, locking circle number and other parameters.
7. The capacity of locking screws reaches 5000pcs/hour.
8.The product is strong, supports the maximum length of 500mm*320mm LED module, and the standard module 320*160 can support 6 LED modules to work at the same time to maximize the operating efficiency of the machine.
5、Parameters
|
Equipment Name |
High speed automatic screw tightening machine |
|
Equipment Model |
2P-LXS500 |
|
Shape Size |
16000mm×930mm×1750mm |
|
The lock with efficiency |
0.9-1.2S/2PCS |
|
Product range |
320mm x 500mm Customization |
|
Locking module |
Two set |
|
Lock attached to the way |
Chuck lock |
|
Screw the scope |
M0.8-M2.0 |
|
Electric batch type |
Servo electric lock |
|
Feeding way |
Vibrating disc +separation nail |
|
Repeated accuracy |
±0.02mm |
|
Motor system |
Servo motor+ ball screw+linear track |
|
Programmatically |
Manual camera save，CAD import |
|
Screw detection |
Optical induction + magnetic ring induction |
|
Work pressure |
0.6MPa |
|
Working voltage |
AC220V 50HZ |
|
Operating power |
<0.65KW |
|
Pneumatic component |
AIRTAC |
|
Eletronic component |
CHINT |
|
linear guide |
Taiwan silver |
6、Working head introduction:
This model is the latest servo working head, controlled by the touch screen, real-time display of torque, assembly screw data, with the number of revolutions and other data, servo working head, you can digitally set the speed of the working head, torque, revolutions, switching the speed of each section and the ratio and other functions.
Adoption of high-definition camera greatly facilitates the programming, which can detect the offset of the hole position in time to ensure the accuracy of the tightening of fine screws.
It is equipped with a precision vibratory bowl feeder to ensure the stability and speed of the screw conveying operation. Meet the screwing efficiency of the screw machine.
♦Keywords:#LED Module Screwing Machine #Automated LED Module Screwing Machine #LED Module Assembly Equipment #LED Assembly Precision Screwing Machine #LED Module Screw Clamping System #LED Module Manufacturing Machinery #Robotic screwdriving for LED modules #Industrial screwdriver for LED modules #Screw fastening tool for LED assembly #Automatic screwdriver for LED modules #Equipment for LED module production line #Screwing machine for LED assembly line # High-speed screwdriving for LED modules #Automation of screwdriving for LED modules #Screw insertion machine for LED modules
.png)
.png)
skype
whatsapp
telegram
