High-Speed LED Module Screw Tightening Machine

High-Speed LED Module Screw Tightening Machine

      Transform your LED module production with our cutting-edge automatic screw tightening machine. Designed for high-speed precision, this solution reduces labor costs by up to 50% and boosts output with consistent, error-free assembly. Perfect for LED video wall manufacturers seeking efficiency and reliability.

Watch it in action: High-Speed Screw Tightening Demo

1.Working Principles

1. Sensor Detection: High-precision sensors pinpoint LED modules and screw holes within milliseconds, ensuring flawless alignment.
2. Automatic Screw Supply: A vibratory bowl feeder delivers screws seamlessly, supporting up to 5000 screws/hour.
3. Precision Positioning: Servo-driven technology aligns screws with ±0.02mm accuracy for perfect placement.
4. Tightening Operation: Applies uniform torque via preset parameters, reducing variability in assembly.
5. Quality Inspection: Logs torque and position data for traceability, meeting strict industry standards.

2.Advantages and Features

• High Efficiency: Tightens 5000 screws/hour, doubling typical production speeds.
• Precision: ±0.02mm repeatability ensures zero defects in LED module assembly.
• Cost Savings: Cuts labor costs by 50%, per industry benchmarks.
• Consistency: Uniform torque across all modules enhances product reliability.
• Traceability: Comprehensive data logging supports quality audits.

3.Improvements in LED Module Production

• Increased Efficiency: Speeds up assembly lines by automating repetitive tasks.
• Fewer Errors: Eliminates human error, reducing rework by up to 30%.
• Stable Operations: Reliable servo motors minimize downtime.
• Worker Comfort: Reduces strain, improving workplace safety.

Case Study: A Shenzhen LED manufacturer reported a 40% output increase within 3 months of adoption.

4.Technical Parameters

5.Working Head Features

Our advanced servo working head includes:

• Touchscreen control with real-time torque and speed monitoring.
• HD camera for precise screw hole detection, reducing errors.
• Vibratory bowl feeder for consistent screw supply at high speeds.

6.Why Choose Our Machine?

• Top Speed: 5000 screws/hour outperforms competitors.
• Unmatched Precision: ±0.02mm accuracy for perfect assemblies.
• Cost-Effective: 50% labor reduction, proven by LED makers.
• Versatile: Handles modules up to 500mm × 320mm.

Testimonial: "Doubled our production speed with zero quality loss." – LED Manufacturer, Shenzhen

7.Frequently Asked Questions

Q: How fast is the machine?
A: Tightens 5000 screws/hour, ideal for high-volume LED production.

Q: What sizes does it support?
A: Up to 500mm × 320mm, with customization available.

Q: What’s the ROI?
A: Most users see returns within 6-12 months due to labor savings.

More on Investment and ROI

8.Watch It in Action

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