Applicable Industries：Suitable for automatic screw tightening of LED modules, small household appliances, electronic products, communications, mobile phones, tablets, laptops, keyboards, etc.
The application of automatic screw tightening machines in the production of LED modules has significantly improved the manufacturing process through its efficient working principles.
**Working Principles:**
1. **Sensor Detection:** Accurate detection of the position of LED modules and screw holes.
2. **Automatic Screw Supply:** Retrieving screws from the feeder and transporting them to the tightening position.
3. **Precision Positioning:** Advanced positioning technology ensures screws align with the holes.
4. **Tightening Operation:** Tightening screws according to preset parameters, ensuring consistency.
5. **Quality Inspection and Feedback:** Conducting quality checks, recording data for traceability and improvement.
**Advantages and Features:**
1. **Highly Efficient Production:** Swift completion of a large volume of screw tightening tasks.
2. **High Precision:** Positioning and control technology ensures high-precision assembly.
3. **Cost Savings on Labor:** Reduction in manual labor, lowering production costs.
4. **Improved Consistency:** Ensuring uniform assembly for each LED module.
5. **Traceability:** Recording data facilitates quality management and improvement.
**Improvements in LED Module Production:**
1. **Increased Production Efficiency:** Accelerating production speed, enhancing overall efficiency.
2. **Reduced Human Errors:** Minimizing human factors, improving product quality.
3. **Enhanced Production Line Stability:** Stable machine operations reducing downtime and adjustment time.
4. **Reduced Labor Intensity:** Easing physical labor for workers, improving working conditions.
Ⅰ. Technical parameters
1. High-precision silk rod guide + servo motor architecture ensures high accuracy and repeatability of module positioning.
2. Motion control card + manual controller combination, simple operation, easy to switch.
3. The worktable is divided into left and right parts, both sides can lock the nails at the same time, and independent of each other, do not interfere with each other, strong versatility.
4. The sheet metal frame is moulded in one piece, with high strength and better durability.
5. Adopt blowing type locking mechanism, locking is efficient and stable.
6. Equipped with touch screen, can set and real-time display electric batch torque, locking circle number and other parameters.
7. The capacity of locking screws reaches 5000pcs/hour.
8.The product is strong, supports the maximum length of 500mm*320mm LED module, and the standard module 320*160 can support 6 LED modules to work at the same time to
maximize the operating efficiency of the machine.
Ⅱ.Technical Parameters
Equipment Name
High speed automatic screw tightening machine
Equipment Model
2P-LXS500
Shape Size
16000mm×930mm×1750mm
The lock with efficiency
0.9-1.2S/2PCS
Product range
320mm x 500mm Customization
Locking module
Two set
Lock attached to the way
Chuck lock
Screw the scope
M0.8-M2.0
Electric batch type
Servo electric lock
Feeding way
Vibrating disc +separation nail
Repeated accuracy
±0.02mm
Motor system
Servo motor+ ball screw+linear track
Programmatically
Manual camera save，CAD import
Screw detection
Optical induction + magnetic ring induction
Work pressure
0.6MPa
Working voltage
AC220V 50HZ
Operating power
<0.65KW
Pneumatic component
AIRTAC
Eletronic component
CHINT
linear guide
Taiwan silver
Ⅲ.Working head introduction:
This model is the latest servo working head, controlled by the touch screen, real-time display of torque, assembly screw data, with the number of revolutions and other data, servo working head, you can digitally set the speed of the working head, torque, revolutions, switching the speed of each section and the ratio and other functions.
Adoption of high-definition camera greatly facilitates the programming, which can detect the offset of the hole position in time to ensure the accuracy of the tightening of fine screws.
It is equipped with a precision vibratory bowl feeder to ensure the stability and speed of the screw conveying operation. Meet the screwing efficiency of the screw machine.
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