JHIMS - online screw assembly machine for LED display modules

Product Number：2P-ZXS320/4P-ZXS320

Product Usage：LED module screwing machine

Applicable Industries：Suitable for automatic screw tightening of LED modules, small household appliances, electronic products, communications, mobile phones, tablets, laptops, keyboards, etc.

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Product Details
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Online automatic screw tightening machine

The application of automatic screw tightening machines in the production of LED modules has significantly improved the manufacturing process through its efficient working principles.

1、Working Principles:

1. **Sensor Detection:** Accurate detection of the position of LED modules and screw holes.

2. **Automatic Screw Supply:** Retrieving screws from the feeder and transporting them to the tightening position.

3. **Precision Positioning:** Advanced positioning technology ensures screws align with the holes.

4. **Tightening Operation:** Tightening screws according to preset parameters, ensuring consistency.

5. **Quality Inspection and Feedback:** Conducting quality checks, recording data for traceability and improvement.

2、Advantages and Features:

1. **Highly Efficient Production:** Swift completion of a large volume of screw tightening tasks.

2. **High Precision:** Positioning and control technology ensures high-precision assembly.

3. **Cost Savings on Labor:** Reduction in manual labor, lowering production costs.

4. **Improved Consistency:** Ensuring uniform assembly for each LED module.

5. **Traceability:** Recording data facilitates quality management and improvement.

3、Improvements in LED Module Production:

1. **Increased Production Efficiency:** Accelerating production speed, enhancing overall efficiency.

2. **Reduced Human Errors:** Minimizing human factors, improving product quality.

3. **Enhanced Production Line Stability:** Stable machine operations reducing downtime and adjustment time.

4. **Reduced Labor Intensity:** Easing physical labor for workers, improving working conditions.

4、Features:

(1）High precision screw guide + servo motor architecture ensures high precision and repeatability of module positioning.

(2) Combination of motion control card + manual controller, easy to operate and convenient to change.

(3）Automatic feeding, positioning, locking and discharging of the module ensures a stable and uniform production rhythm, eliminating manual intervention and achieving high production efficiency.

(4）Using blowing type locking mechanism, locking efficiently and stably.

(5）Capacity up to 5500pcs/hour.

(6）Can be operated back to back, single capacity of 11000 pcs/hour.

5、Machine technical parameters

Equipment Name	In-Line 2P Automatic Screw Machine	In-Line 4P Automatic Screw Machine
Equipment Model	2P-ZXS320	4P-ZXS320
Shape Size	1500mm×1100mm×1800mm	1500mm×1600mm×1800mm
The lock with efficiency	0.9-1.2S/2 PCS	0.9-1.2S/4 PCS
Product range	320x320（2PCS） Customization	320x320（4PCS） Customization
Number of lines	one	two
Locking module	two kits	four kits
Lock attached to the way	Chuck lock	Chuck lock
Screw the scope	M0.8-M2.0	M0.8-M2.0
Electric batch type	Servo electric lock	Servo electric lock
Feeding way	Vibrating disc +separation nail	Vibrating disc +separation nail
Repeated accuracy	±0.02mm	±0.02mm
Motor system	Servo motor + ball screw + linear slide rail	Servo motor + ball screw + linear slide rail
Programmatically	programming import, CAD import	programming import, CAD import
Screw detection	Optical induction + magnetic ring induction	Optical induction + magnetic ring induction
Work pressure	0.6MPa	0.6MPa
Working voltage	AC220V 50HZ	AC220V 50HZ
Operating power	<0.65KW	<0.65KW
Pneumatic component	AIRTAC(default)	AIRTAC(default)
Eletronic component	CHINT(default)	CHINT(default)
linear guide	silver(default)	silver(default)
Ball screw	TBI (default)	TBI (default)

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Tag: JHIMS - online screw assembly machine for LED display modules