Product Number:GJT700
Product Usage:The main function of the LED display glue filling machine is to provide insulation, moisture-proof and vibration-proof protection for the display module to extend its service life.
Applicable Industries:LED display glue filling machine is mainly used in the production of LED display products such as billboards, stage background walls, and traffic signs.
National Advisory Hotline:
+86 18975335491
1.Features and advantages
1. Strong versatility, one machine with multiple functions
2. Rich configuration
3. High production capacity
4. High precision
5.Easy to use
2.working principle
1. Put the AB glue into the AB barrels respectively, and the AB barrels are equipped with corresponding functions to ensure that the glue is stored in good condition;
2. Precise glue pumping through two metering pumps to ensure that the AB glue is evenly released according to the corresponding weight ratio;
3. Then through the mixing device, the AB glue is evenly mixed; finally, the corresponding glue filling track is edited by the manipulator to realize automatic positioning;
4. By setting the corresponding glue volume and the corresponding program, the automatic position and automatic quantitative glue can be realized to meet the glue filling process of the corresponding product.
3.technical parameter
Mixing ratio |
100:100 — 100:10 any ratio |
machine travel |
8 00 *7 00*100 mm |
Processing technology |
Dots, straight lines, curves, circles |
speed |
50 0mm/s (displacement speed) 1-12ml/s (single pump glue speed) |
precision |
±0.03mm (repeat positioning accuracy) ± 2% (glue filling) ± 2% (glue dispensing) |
program inventory |
99 |
input air pressure |
0.4MPa — 0.8MPa |
glue viscosity |
1cps~10 000cps |
Operation method |
manual / automatic |
proportional control |
PLC/double cylinder plunger pump |
flow control |
digital input |
programmatically |
teach programming |
Automation Control System |
PLC/touch screen (realize program programming, modification, storage, etc.) |
Glue control system |
AB glue back-suction valve realizes independent operation of AB glue |
Hybrid |
Dynamic mixing, instant mixing, easy cleaning |
Storage tank system |
Stainless steel barrels A (25L) and B (10 L ), A barrel is fed by a diaphragm pump |
power supply |
220V/ 50Hz/1200W |
Dimensions |
1550mm × 1350mm × 1700mm _ _ |
weight |
550KG |
4.Main configuration
category |
configuration |
quantity |
brand |
body |
Sheet Metal Rack |
1 set |
Jinghe R&D |
casters |
4 sets |
Domestic |
|
switch button |
3 sets |
Schneider/Chint |
|
Foot switch (optional) |
1 set |
Domestic |
|
Control System |
PLC programmable controller |
1 set |
Panasonic |
Sports Board + Hand Editor |
1 set |
Jets |
|
Software system |
1 set |
Jinghe R&D |
|
HMI |
1 |
Kunlun Tongtai |
|
driver |
6 |
Lei Sai |
|
mobile platform |
Upper silver guide rail + TBI screw (X/Y axis) |
2 sets |
Taiwan |
Upper silver guide rail + TBI screw (Z axis) |
1 set |
Taiwan |
|
Servo motor (X/Y axis) |
2 |
Mitsubishi |
|
Stepper motor (Z axis) |
1 |
Lei Sai |
|
Adhesive part |
Stainless Steel A Plastic Bucket |
1 |
Jinghe R&D |
Stainless Steel B Plastic Bucket |
1 |
Jinghe R&D |
|
A barrel stirring motor |
1 |
A DDK |
|
High Precision Double Cylinder Piston Pump A |
1 set |
Jinghe research and development (invention patent) |
|
High precision double cylinder plunger pump B |
1 set |
Jinghe research and development (invention patent) |
|
Dynamic dual liquid valve |
1 set |
Jinghe R&D |
|
High quality Teflon tube |
2 pieces |
import |
|
Gas line |
pneumatic dyad |
1 |
AirTAC |
The electromagnetic valve |
6 |
AirTAC |
|
other |
Tool accessories |
1 set |
Domestic |
Dynamic Mixer |
10 roots |
import |
|
Multi-head glue head |
2 |
Jinghe R&D |
5.How to Avoid Traffic Loss
The liquid is from the outlet of the gear pump to the rubber mixing head, and then to the mixing tube. A whole pipeline will generate a certain pressure on the liquid. In the case of a certain speed, the factors that affect the pressure are: the diameter of the delivery pipe, the viscosity of the liquid, the resistance of the mixing tube blades, etc. (the most important are these aspects). Therefore, during the working process of the glue filling machine, the actual liquid coming out is not in equal proportion to the speed of the pump and the displacement of the pump.
6.basic configuration
1. Glue supply by high-precision metering pump
2. Three-axis manipulator
7.Optional
1. Vacuuming
2. Heating
3. Automatic cleaning
4. Stir