Online dispensing and testing machine

Online dispensing and testing machine

Product Number:CNJET-D series

Product Usage:The glue dispensing and inspection machine is mainly used to accurately apply glue on the automated production line and detect the dispensing quality in real time to ensure the consistency and reliability of the product.

Applicable Industries:Dispensing and inspection machines are widely used in industries such as electronics manufacturing, automotive industry, medical equipment, LED lighting and consumer electronics to improve production efficiency and product quality.

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  • Product Details

Dispensing and testing integrated machine

CNJET-D Online Precision Dispensing and Glue Path Inspection Integrated Machine Solution

CNJET series automatic glue dispensing and inspection all-in-one machine is equipped with and compatible with various dispensing and visual inspection technologies, and provides a variety of automatic online precision dispensing and glue path visual inspection solutions.

 

CNJET series automatic jet dispensing and inspection one-machine solution, integrating high-precision visual recognition compensation and glue path visual inspection functions, through the dispensing process full digital control and processing technology, in high-demand production projects, It can easily and quickly deal with high-precision encapsulation, filling, bonding, assembly and other applications of complex products.

 

It is mainly used in consumer electronics, hot melt adhesive bonding, underfill adhesive, surface mount, stack packaging, dam and filling, FPC component reinforcement, reinforced materials, etc.

 

Double valve precision dispensing technology

 

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Double valve synchronization

 

Double valve independent automatic calibration, synchronous precision dispensing technology, the production capacity can be increased by more than 80% in an instant when the dispensing effect is the same;

 

The dual-valve independent XY axis automatic correction technology ensures that the double-valve dispensing accuracy can be adjusted in real time and achieves high-efficiency batch precision dispensing.

 

Double valve asynchronous

 

The dual-valve asynchronous dispensing technology satisfies two different characteristics of glue to achieve different process dispensing on the same product;

 

Rotary tilt dispensing technology

 

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The integrated SPZT9900 precision spray valve realizes automatic rotation within ±90° of the front, rear, left and right full quadrants, and automatic tilt from 0 to 45°. It can be flexibly applied to precision dispensing of components at different angles, which solves the technical bottleneck of traditional oblique dispensing direction fixation, and effectively solves quality defects such as glue hanging on the side of the chip, surface pollution, scattered dots, and glue position offset;

 

Single track, double track and segmented track are available

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Segmented transport mechanism greatly reduces standby and waiting time, and improves production efficiency;

 

You can choose to dispense glue on the same model with dual tracks and dispense glue on different models of different tracks at the same time, which solves the equipment compatibility and utilization rate of multiple models in large and small batches;

 

Core competitiveness-independent intellectual property rights piezoelectric valve SPZT9900

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●Unique nozzle, runner and feeding constant temperature system to ensure that the viscosity of the glue is not affected by temperature and maintains ultra-high consistency;

●When the piezoelectric stack in the piezoelectric valve body is deformed mechanically under voltage switching, the lever principle is used to drive the striker to hit the nozzle when the piston moves, so that the fluid is ejected, and the glue is sprayed continuously for 500 points/second, and the glue is sprayed instantaneously. High up to 800 points per second, stable glue point is very small 0.2mm dot diameter;

●High-precision nozzle and precise structure design, small stroke, strong spraying force, can effectively prevent the occurrence of bubbles and scattered spots;

●Exquisite modular design, convenient and quick cleaning, its flexibility can meet the changing dispensing needs and reduce downtime;

●Non-contact type, eliminates Z-axis movement, and can realize high-speed and high-precision dispensing for smooth or uneven surfaces;

●Applicable to a wide range of fluid viscosity, 0 ~ 2,00,000 Cps, exquisite modular design, convenient and quick cleaning, and its flexibility can meet the ever-changing dispensing needs.

●The fast upper-end correction method eliminates the traditional nozzle debugging method and greatly reduces the downtime and debugging time. Automatic dispenser

●Independent intellectual property rights, support customized development of functions and low cost of use, can carry out 232 communication, and implement software to modify controller parameters.

 

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●Independently developed visual dispensing core control system, adapting to various dispensing scenarios;

●Multi-calibration and body recognition technology, effectively guaranteeing high-precision, high-consistency, and high-reliability dispensing effects;

●Advanced data management and control of process information such as output, glue volume, glue path, automatic identification, automatic program call, foolproof, data statistics and other functions to realize intelligent manufacturing;

●Visual glue path editing, humanized programming interface, easy to learn;

●Bad Mark recognition function, the scrap point and mark point commands are relatively independent and can be set separately;

●Strong expandability, support multiple optional configurations; ultra-narrow frame vision glue spraying machine

 

Glue road visual inspection

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2D or 3D visual inspection can perform leak detection, encapsulation detection, scattered detection, broken glue detection, and quality categories such as glue line length, width, thickness, etc., which saves time and effort, and has high accuracy.

The dispensing effect is automatically detected, analyzed, reminded and classified, and the dispensing detection effect is automatically processed in batches to realize the unmanned dispensing production line operation and the necessary technology of the Industry 4.0 factory.

Industry 4.0

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By automatically uploading or outputting machine status and parameters, it provides a strong guarantee for customers' industrial 4.0 intelligent production. It can realize seamless connection with customer MES system and realize high traceability of products; intelligent management and control of material identity, automatic program call, foolproof, data statistics, inspection data, equipment maintenance information and other functions;

According to the on-site management, all levels of engineering personnel are assigned the use authority by themselves. UV glue dispenser

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