Dual platform SMT automatic soldering machine
The SMT automatic soldering machine is equipment used in surface mount technology for automated soldering, commonly utilized in electronic product manufacturing. It achieves efficient and stable soldering of electronic components through precisely controlled soldering processes, making it particularly suitable for the precise soldering of small electronic components.
Here’s an overview of the main features and working process of the SMT automatic soldering machine:
1.Working Principle
The SMT automatic soldering machine uses solder wire or solder paste, which is melted by heating and then accurately applied to the connection points of electronic components for soldering. Its core technology lies in the precise control of heating and solder quantity, typically managed by a controller and software system.
2. Main Components
1.Soldering Head: The soldering head directly contacts and applies the solder, usually featuring high precision and wear resistance.
2.Heating Device: Heats the soldering head to ensure that the solder reaches melting point and flows. Common heating methods include resistance heating and induction heating.
3.Solder Wire or Paste Supply Mechanism: Provides a stable supply of solder, controlling the amount of solder.
4.XYZ Motion Platform: Enables precise movement in three-dimensional space, ensuring the soldering head reaches the correct soldering points.
5.Control System: Includes programming and monitoring systems, allowing operators to set soldering parameters, such as solder quantity, soldering position, heating temperature, and soldering speed.
3. Working Process
1.Programming: Soldering parameters like soldering location, heating time, and solder quantity are programmed via software.
2.Positioning: The XYZ motion platform moves the soldering head to the target soldering point.
3.Heating and Solder Feeding: The heater heats the soldering head, the supply device provides the correct amount of solder, and the melted solder is then applied to the target soldering point.
4.Cooling and Inspection: After soldering, the system cools the solder joint automatically and uses cameras or sensors to inspect the solder quality.
4. Application Areas
The SMT automatic soldering machine is widely used in various electronic manufacturing fields, including but not limited to:
1.Consumer Electronics: Such as mobile phones, computers, and tablets.
2.Automotive Electronics: For components like automotive control units and navigation systems.
3.Communication Equipment: Such as base stations, routers, and switches.
4.Medical Devices: For precision soldering in various medical electronic equipment.
5. Advantages
1.High Efficiency: High automation level significantly boosts soldering speed and production efficiency.
2.High Precision: The XYZ platform and precise control system ensure soldering accuracy, suitable for high-density circuit boards.
3.Consistency in Solder Quality: Automatic soldering machines reduce manual errors, improving product quality consistency.
4.Reduced Labor Costs: Reduces dependence on skilled workers and lowers labor costs.
6. Challenges
1.High Equipment Cost: High-end SMT automatic soldering machines are expensive, which can be challenging for small and medium-sized enterprises to afford.
2.Maintenance Complexity: Requires skilled professionals for operation and maintenance, raising the skill requirements for company personnel.
3.Adaptability Requirements: Different components and substrates may require different soldering parameters, leading to extended debugging time.
Under the broader trends of smart manufacturing and Industry 4.0, SMT automatic soldering machines have significant application value. Especially with the development of miniaturized and precise electronic products, the demand for SMT automatic soldering machines is expected to continue growing in the future.
2、Features:
Precision temperature controller, fast temperature difference compensation,
Germany WELLER imported heating element, the temperature is uniform and stable
Program optimization, simple operation, teaching programming
High-precision tin feeding mechanism, no tin blocking, with tin breaking function.
Can be equipped with rotary soldering function, support spot welding and drag welding
3、Planning table:
|
model
|
HXJ530
|
|
Temperature Control System
|
WELLER
|
|
Heater
|
WELLER
|
|
Temperature adjustment range
|
0-500℃
|
|
Temperature error
|
±2℃
|
|
Travel range X/Y/Z (mm)
|
500/300/300/100 (Itinerary can be customized)
|
|
Maximum load
|
15kg
|
|
Moving speed
|
0-500
|
|
Decomposing ability
|
0.01mm/Axis
|
|
Repeat accuracy
|
±0.02 mm/Axis
|
|
Program recording mode
|
100 groups
|
|
Display method
|
LCD teaching box
|
|
Motor system
|
Japan micro stepping precision motor
|
|
guide
|
Bank of Taiwan
|
|
Belt
|
Italy Elate Synchronous Belt
|
|
photoelectric
|
Omron
|
|
Motion tweening functionMotion tweening function
|
3 axis
|
|
Input power
|
Full voltage AC110V-220V
|
|
External control interface
|
RS232
|
|
Body weight
|
69KG
|
4、Applications
USB soldering machine, wire soldering machine, antenna soldering machine, spot soldering soldering machine, drag soldering soldering machine, PCB board soldering machine, circuit board soldering machine, integrated circuit soldering machine
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