JH-BD-04 Radial Insertion Machine | JHIMS

Name: JH-BD-04 Radial Insertion Machine
Brand: JHIMS
SKU: JH-BD-04
Price: 4360 USD
Availability: InStock
Rating: 4.9 (36 reviews)

Product Number：JH-BD-04

Product Usage：This capacitor radial insertion feeder is designed for automated component placement on pick and place machines. It provides precise radial component insertion to position capacitors accurately onto PCBs during assembly. As a high-speed insertion feeder, it enhances efficiency in PCB assembly and is compatible with various pick and place machines from Fuji, ASM, Universal, Yamaha, Hanwha, Mirae, Panasonic, Juki, and other brands, supporting extensive customization.

Applicable Industries：Ideal for PCB assembly automation in SMT (Surface Mount Technology) and THT (Through-Hole Technology), the radial insertion machine can perform high-precision capacitor automatic insertion and axial resistor insertion with ease. Its electronic component insertion capability is suitable for electronic manufacturing, handling SMD components and other electronic assembly needs. Designed for PCB manufacturing equipment and assembly line automation, it supports a wide range of electronic assembly machines.

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Product Details
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JH-BD-04 Radial Insertion Machine

The JH-BD-04 is a high-precision radial insertion machine designed for automated through-hole component placement in PCB assembly. Compatible with major pick and place systems like Fuji, Yamaha, and Panasonic, it offers efficiency, customization, and reliability for electronics manufacturing.

JH-BD-04 Radial Insertion Machine for PCB Assembly

Note: Various feeder models are available. Please contact customer service to select the appropriate insertion feeder for your components.

Working Principle

The JH-BD-04 leverages advanced mechanical design and a robust control system for precise component placement:

Perception and Positioning: Sensors and visual systems detect workpiece position.
Grasping and Clamping: The machine’s arm grips components like capacitors or resistors.
Moving and Placing: Transports components to the PCB with high accuracy.
Feedback and Adjustment: Real-time feedback ensures optimal precision.

JH-BD-04 Component Insertion Process JH-BD-04 Feeder Mechanism

Technical Specifications

Category	Parameter	Details
Dimensions	Length x Width x Height	720x92x165mm
Feeder	Weight	10Kg
Applicable Materials	Material Type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire Diameter	Wire core 0.3-1.0mm
	Cut Foot Length	3-6mm (adjustable)
	Taping Paper Hole Distance	12.7mm and 15mm (not interchangeable)
Structural Part	Feeding Method	Vertical braiding material
	Feeding	Motor-driven feeding wheels
	Foot Cutting Function	Adjustable, made of imported materials
	Shaping Function	Customizable plastic molds for material spacing
	Bending Function	Optional 90° component bending
	Material Positioning Method	Split
	Paper Tape Discharge	Rotates through feeding wheel (tail cut-off)
Electrical Parts	Operating Voltage	24V
	Average/Peak Current	4A/6A
	Working Pressure	0.4-0.6Mpa
	Operation Method	Key operation
	PC Connection	8-pin Ø 16mm aviation plug
	Communication Method	IO communication or self-control
	Software Control	PLC control
	Drive Way	Stepping motor
	Electric Mechanism	Type 42/Type 86
	Motor Speed	600 rpm
Feeding Part	Action Cycle Time	1s
	Feeding Position Adjustment	Y-direction via split piece, X-direction via limit block
	Feeding Accuracy	±0.2mm
	Feed Detection	Front-end optical fiber detection, alarms after 3 misses
Inspection Record	Feeding Test	1000 continuous feeds without exception
	Aging Test	48 hours continuous operation without exception
	Service Life	5 years
	Cutter Life	5 million times (cutter is consumable)

Why Choose JH-BD-04

The JH-BD-04 stands out in electronics manufacturing for its advanced features:

High Precision: ±0.2mm feeding accuracy ensures reliable component placement.
Efficiency: 1-second action cycle time maximizes production throughput.
Compatibility: Seamlessly integrates with Fuji, Yamaha, Panasonic, ASM, Universal, and Juki systems.
Customization: Fully customizable for specific component and production needs.
Compact Design: Space-saving SMT feeder optimizes production floor space.
Cost-Effective: Reduces labor costs and downtime through automation.

Applications

The JH-BD-04 is versatile, serving a wide range of industries:

Consumer Electronics: Assembles PCBs for smartphones, tablets, and devices.
Automotive Electronics: Produces reliable PCBs for vehicles.
Medical Devices: Ensures precision for life-saving equipment.
Industrial Automation: Manufactures control systems and machinery.
Telecommunications: Supports networking equipment production.

Its ability to handle various radial components makes it ideal for diverse production needs.

JH-BD-04 in Electronics Manufacturing

Advantages

Enhanced Efficiency: Automation boosts production continuity.
Reduced Labor Costs: Minimizes manual intervention.
Accuracy and Reliability: Ensures consistent PCB quality.
Adaptability: Configurable for various component sizes.
Space-Saving Design: Optimizes production floor layout.

Frequently Asked Questions

What components can the JH-BD-04 handle?: It handles electrolytic capacitors, Y capacitors, square capacitors, terminals, springs, and bending resistors.
Is it compatible with my pick and place system?: Yes, it integrates with major systems like Fuji, Yamaha, Panasonic, ASM, Universal, and Juki.
What is the warranty period?: The standard warranty is 1 year; contact customer service for details.
Can it be customized?: Yes, it supports extensive customization for specific components and production needs.