JHIMS | radial insertion feeder for pick and place machine

Product Number：JH-BD-04

Product Usage：This capacitor radial insertion feeder is designed for automated component placement on pick and place machines. It provides precise radial component insertion to position capacitors accurately onto PCBs during assembly. As a high-speed insertion feeder, it enhances efficiency in PCB assembly and is compatible with various pick and place machines from Fuji, ASM, Universal, Yamaha, Hanwha, Mirae, Panasonic, Juki, and other brands, supporting extensive customization.

Applicable Industries：Ideal for PCB assembly automation in SMT (Surface Mount Technology) and THT (Through-Hole Technology), the radial insertion machine can perform high-precision capacitor automatic insertion and axial resistor insertion with ease. Its electronic component insertion capability is suitable for electronic manufacturing, handling SMD components and other electronic assembly needs. Designed for PCB manufacturing equipment and assembly line automation, it supports a wide range of electronic assembly machines.

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Radial insertion feeder for pick and place machine

Axial Feeder odd-form component insertion feeder

Because there are many types of feeder models, you need to match the appropriate insertion feeder according to the type of component. Please contact customer service to determine the type of feeder.

Ⅰ、Working Principle:

The radial insertion feeder operates based on advanced mechanical design and a robust control system:

1、Perception and Positioning: Using sensors and visual systems, it detects the environment and workpiece position.

2、Grasping and Clamping: Guided by preset programs, the machine’s arm accurately grips the target component, such as capacitors or resistors.

3、Moving and Placing: The feeder then transports the component to the target position on the PCB.

4、Feedback and Adjustment: Using a feedback mechanism, it adjusts for optimal precision and efficiency, supporting high-precision insertion needs.

Ⅱ、Radial insertion feeder for pick and place machine Technical Parameters

Dimensions	Length x width x height	720x92x165mm
Dimensions	weight	10Kg
Applicable materials	Material type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire diameter	Wire core 0.3-1.0mm
	Cut foot length	3-6mm (length can be adjusted)
	Taping paper hole distance	12.7mm and 15mm (the two cannot be used in common）
Structural part	Feeding method	Vertical braiding material
	Feeding	Motor drives two feeding wheels for feeding
	Foot cutting function	Made of imported materials, the length of the cutting foot is adjustable
	Shaping function	Change different plastic molds according to the spacing of the material feet
	Bending function	The component can be bent 90° (this function is optional)
	Material positioning method	Split
	Paper tape discharge	Rotate through the feeding wheel (the tail can be cut off)
Electrical parts	Operating Voltage	24V
	Average current/peak current	4A/6A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	PLC control
	Drive way	Stepping motor
	Electric mechanism	Type 42/Type 86
	Motor speed	600 rpm
Feeding part	Action cycle time	1S
	Feeding position adjustment	The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
	Feeding accuracy	±0.2mm
	Whether the feed is detected	Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times (cutter is a consumable)

Ⅲ、The radial insertion feeder is suitable for different brands of pick and place machines, and also supports customized Odd component customization.

Radial insertion feeder

Ⅳ、Advantages:

1、Enhanced Efficiency: This automated feeder boosts production efficiency and continuity, reducing manual intervention.

2、Reduced Labor Costs: The automated pick and place system minimizes labor requirements and associated costs.

3、Accuracy and Reliability: With high precision, it ensures production consistency and product quality in PCB manufacturing.

4、Adaptability: The feeder is configurable for different component sizes and workpiece characteristics, handling tubular components and SMD devices.

5、Space-Saving Design: Its compact SMT feeder design optimizes production space and enhances the layout of PCB assembly lines.

This automated component insertion system is integral to electronics production equipment, streamlining PCB assembly and setting a high standard for precision in electronics manufacturing.

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