SMT Stick Tube feeder for pick and place machine
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Ⅰ、Product Description and Features:
In the fast-evolving electronics manufacturing industry, efficiency and precision are critical. The JH-WS-04 SMT Stick and Tube Feeder is specifically engineered to meet these demands, seamlessly supplying components to pick-and-place machines for smooth and accurate PCB assembly. Compatible with popular brands such as Yamaha, JUKI, Fuji, Panasonic, and Hanwha, this automated tube and stick feeder supports a variety of Surface-Mount Technology (SMT) applications, helping manufacturers streamline the assembly process while improving accuracy and throughput.
Ⅱ、Product Usage
The JH-WS-04 feeder system is designed for SMT lines in industries ranging from smartphones and computers to automotive electronics, medical devices, and consumer gadgets. It efficiently delivers components in stick or tube form directly to pick-and-place machines, enhancing production line automation and reducing manual labor.
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Ⅲ、Key Features of JH-WS-04 Stick/Tube Feeder
1、High Precision and Reliability: Ensures accurate component delivery with minimal error, supporting the stringent quality requirements of modern PCB assembly and SMT automation.
2、Seamless Automation Compatibility: Integrates effortlessly with various SMT machines, optimizing the feeding process and enhancing overall production efficiency by automating component handling.
3、Enhanced Versatility: The feeder accommodates a wide range of SMD components, making it suitable for manufacturers handling diverse electronic products across different PCB production lines.
4、Efficiency-Boosting Design: Minimizes the need for manual reloading, thus accelerating the production process while significantly reducing human error, essential for maintaining high productivity in SMT automation.
5、Space-Saving: Compact, horizontal design maximizes workspace utilization, making it ideal for high-density production environments.
6、Reduced Downtime: The feeder’s quick reloading features ensure minimal downtime, allowing continuous operation and enhanced overall productivity.
7、Consistent Quality Control: With dependable feeding accuracy, each electronic assembly maintains top quality—particularly valuable in critical industries like automotive electronics and medical devices, where failure is not an option.
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Ⅳ、SMT Stick/Tube feeder for pick and place machine Technical Parameters：
|
Dimensions |
Length x width x height |
730x95x212mm |
|
weight |
8Kg |
|
Applicable materials |
Material type |
Braided resistance, braided triode, braided jumper |
|
Material size |
3x3mm-6x20mm |
|
Material taping width |
35mm, 64mm, 92mm (customized according to different widths) |
|
Tape thickness |
>0.2mm |
|
Structural part |
Feeding method |
Horizontal taping material, boxed material |
|
Feeding power |
Cylinder forward push |
|
Material positioning method |
Material positioning method |
|
a fixed way |
Positioning key + compression block, support other fixed structures |
|
Waste paper belt recycling |
The front end falls vertically |
|
K organization |
K position on one or both sides of the pin |
|
Electrical parts |
Operating Voltage |
24V |
|
Average current/peak current |
1A/3A |
|
working pressure |
0.4-0.6Mpa |
|
Operation method |
Key operation |
|
PC connection |
8-pin & oslash; 16mm aviation plug |
|
communication method |
Support IO communication or self-control without communication |
|
Software control |
Based on PLC development |
|
Drive way |
The electromagnetic valve |
|
Feeding part |
Feeding speed |
0.8S |
|
Speed gear |
Air pressure speed regulation |
|
Feeding accuracy |
±0.3mm |
|
Inspection record |
Feeding test |
Achieve 1000 times of continuous feeding without exception |
|
Aging test |
Continuous operation for 48 hours without exception常 |
|
Service life |
Service life 5 years |
|
Cutter life |
5 million times |
Ⅴ、Advanced Features and Functionality
The JH-WS-04 stick/tube feeder incorporates several advanced functions tailored to enhance the SMT process:
1、Horizontal Braided Feeder Design: Enables automated insertion on multiple placement machines or modified placement setups, reducing labor requirements and maximizing machine utilization.
2、Non-Standard Equipment Compatibility: This feeder handles a variety of non-standard equipment types, improving stability and utilization for custom SMT applications.
3、Robotic Arm Integration: Facilitates fully automated production, from U-shape formation to foot cutting, reducing dependency on manual intervention.
4、Component Versatility: Efficiently handles horizontal components like resistors, transistors, and jumper wires, with optional paper tape reflow methods and customizable K-position settings for diverse production needs.
Ⅵ、Industry Application and Benefits
The JH-WS-04 stick and tube feeder is an essential tool for manufacturers focused on high-precision feeder operations, feeder reliability, and feeder efficiency across assembly line automation. Its compatibility with leading SMT machine brands makes it an indispensable component of SMT feeders for companies aiming to lead in electronics manufacturing.
With its versatile and efficient design, the JH-WS-04 SMT feeder delivers reliable, consistent, and efficient performance, allowing electronics manufacturers to stay competitive by enhancing productivity, minimizing errors, and improving product quality in the high-stakes landscape of PCB manufacturing and electronic assembly.
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