Stack Stick/Tube Feeder for SMT DIP machine
1、Product Overview:
The SMT Stack Stick/Tube Feeder is designed to streamline electronic manufacturing by providing a steady supply of components for pick-and-place machines, particularly for Surface Mount Technology (SMT) applications. Compatible with leading industry brands such as Yamaha, JUKI, Fuji, Panasonic, and Hanwha, this feeder enhances the efficiency and precision of PCB assembly across various sectors, from consumer electronics to automotive and medical devices.
Ⅱ、Key Features:
1、Versatile Component Handling:
Accommodates various DIP components for automatic insertion into SMT pick-and-place machines, saving labor costs and optimizing machine utilization.
2、Universal Compatibility:
Designed for seamless integration with standard and non-standard equipment, reducing design customization time and increasing equipment stability.
3、Automated Placement for Specialized Components:
Ideal for mounting non-standard components such as transistors and heat sink screws, with automatic alignment for high accuracy.
4、Robotic Arm Integration:
Compatible with robotic arms, enabling fully automated production lines that reduce the need for manual intervention.
5、Customizable Feeder Options:
Available in multiple sizes and types to match diverse production needs and on-site requirements, offering flexibility for different component dimensions.
Ⅲ、JUKI Pick and Place Machine Stack Stick/Tube Feeder
Ⅳ、SMT Stick/Tube Feeder Functionality:
1、Component Loading: Components are placed in protective sticks or tubes to prevent damage and facilitate easy access during assembly.
2、Feeder Mechanism: Uses mechanical or pneumatic systems for efficient, precise component alignment.
3、Continuous Supply: Ensures uninterrupted component delivery, synchronizing seamlessly with the pick-and-place machine for consistent output.
Ⅴ、Advantages of SMT Stick/Tube Feeders:
1、Flexibility: Supports a wide range of component shapes and sizes, allowing for diverse production needs.
2、Efficiency: Reduces downtime by automating the component feeding process, boosting productivity.
3、Precision: Ensures precise alignment of each component, minimizing errors and enhancing product quality.
4、Cost Savings: Cost-effective for small to medium batches, especially for components unavailable in standard packaging.
Ⅵ、Selecting the Right Feeder:
To optimize performance, choose a feeder compatible with your pick-and-place machine’s model, component type, and production speed requirements. Reliable, durable feeders ensure high performance with minimal maintenance, meeting the demands of continuous operation.
Ⅶ、Recent Innovations in SMT Stick/Tube Feeders:
1、Smart Feeder Technology: Real-time IoT and AI integration for performance monitoring and predictive maintenance.
2、Modular Designs: Enhanced customization options and upgrades for different production scales.
3、User-Friendly Interfaces: Modern feeders now feature simplified controls for quick setup, reducing training time.
By integrating SMT stick and tube feeders, manufacturers gain increased flexibility, precision, and efficiency, driving future-ready production lines in electronics manufacturing.
Primarily used in the electronics manufacturing industry, these feeders are compatible with brands like Yamaha, JUKI, Fuji, Panasonic, and Hanwha. They are essential for assembling electronic products such as:
Smartphones
1、Computers
2、Automotive electronics
3、Medical devices
4、Consumer gadgets and appliances
5、...........
Ⅸ、Pick and Place Stick/Tube Feeder Technical Parameters
Dimensions |
Length x width x height |
1350x92x115mm |
weight |
25Kg |
Applicable materials |
Material type |
Relays, terminals, transformers, square capacitors, round capacitors |
Dimensions |
3x3x3mm-25x25x25mm |
tube |
PVC material pipe, aluminum pipe |
Length of material pipe |
200-650mm |
Material pipe wall thickness |
>0.6mm |
Structural part |
Feeding method |
Incoming material in tube, multi-tube stacking |
Feeding power |
Motor drive spring |
Material positioning method |
Fiber sensing + software compensation |
a fixed way |
Positioning key + compression block, support other fixed structures |
Receiving tube |
Avoid position by cylinder, with recovery box at the bottom |
Electrical parts |
Operating Voltage |
24V |
Average current/peak current |
4A/6A |
working pressure |
0.4-0.6Mpa |
Operation method |
Key operation |
PC connection |
8-pin & oslash; 16mm aviation plug |
communication method |
Support IO communication or self-control without communication |
Software control |
Based on ARM (STC32) |
Drive way |
Stepping motor |
Electric mechanism |
Type 57 |
Motor speed |
600 rpm |
Feeding part |
Feeding spe |
0.8S |
Feed channel |
Single channel feeding (double channel feeding can be customized) |
Speed gear |
Four gears adjustable |
Feeding accuracy |
±0.5mm |
Inspection record |
Feeding test |
Achieve 1000 times of continuous feeding without exception |
Aging test |
Continuous operation for 48 hours without exception |
Service life |
Service life 5 years |
Cutter life |
4 million times bending life |