Yamaha Samsung Hanwha Pick and Place Label Feeder
The pick and place label feeder is an automated device dedicated to label application and is widely used in the electronics manufacturing industry. It can efficiently and accurately attach various labels to designated locations, improving production efficiency and product quality. The following is a detailed introduction to the Yamaha label feeder:
1、Working Principle of the Pick and Place Machine
The Yamaha pick and place label feeder uses a robotic arm and a visual recognition system to remove labels from the material strip through a pre-programmed path, accurately locate and attach them to the target location. Its core technologies include high-precision placement heads, advanced visual alignment systems, and stable transmission mechanisms. These technologies ensure fast label placement and accurate positioning, avoiding misalignment and re-attachment.
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2、Functional features of label feeder
● No need to purchase labeling machine separately, you can attach barcode labels by using label feeder pick and place machine;
● Strong compatibility of material types: whether it is paper label or FPC reinforcing steel sheet, various Mylar tape, foam, dustproof net, high temperature tape and other roll materials, label feeder can be used;
● Strong compatibility of material size: a label feeder can realize all sizes of materials within the maximum size, and supports single row or multiple rows, maximizing the use efficiency of the machine;
1.Flip-top design:
The flip-top design of the stripping plate can achieve the fastest material change.The vacuum hole adsorption can stably increase the tension of the material belt, which is convenient for the successful stripping of highly viscous materials. The sliding rib allows one feeder to meet the use of materials of more widths and sizes. The machine screws around the magnetic pressure cover can adjust the height gap to meet the smooth passage of materials of different thicknesses.
2. Fine-hole fiber splicing platform:
The fine-hole fiber splicing platform has a smoother surface than the strip-type splicing platform. The highly anti-sticky silicone pad ensures that both adhesive tape and foam can be easily absorbed, and it is easy to replace and has low maintenance costs; the multi-head ultra-sensitive fiber optic sensor can meet the requirements of single-row to multi-row (up to 12 rows) labels with different gaps and stripping at the same time; the up and down lifting slide design can easily and accurately set the height of the splicing platform to adapt to the successful stripping of materials of different thicknesses.
3. Super wear-resistant rubber-coated roller:
The super wear-resistant rubber-coated wheel with gear feeding method not only solves the problem of feeding error caused by bottom paper slippage, but also solves the problem of easy wear of rubber-coated wheels; the bevel locking design and increased contact area between bottom paper and gear make it easy to open and ensure safe and effective locking.
3、Pick and Place Label Feeder Product Parameters
FEEDING METHOD: Peel first and then absorb
MATERIAL TYPE: Paper label/protective film/foam/double-sided tape/conductive adhesive/copper foil/steel sheet/reinforcement plate and other roll materials
BACKING PAPER WIDTH: 10mm~60mm
BACKING PAPER THICKNESS: ≤ 0.07mm
BASE PAPER MATERIAL: PET plastic mold/paper tape release paper
MATERIAL WIDTH: ≥3m, ≤ base paper width
MATERIAL THICKNESS: ≤ 10mm
FEEDER CORE SIZE: Standard 3 inches
DISH RACK LOAD BEARING: 1.5Kg MAX.
RECEIVING PLATFORM: Anti-sticking rubber/spray anti-sticking board optional
MATERIAL POSITIONING METHOD: Fiber optic sensing + software compensation
BOTTOM PAPER METHOD: Bottom electric collection of base paper
FEED POSITION ACCURACY: ±0.2mm
FEED POSITION ADJUSTMENT METHOD: X-direction mechanical limit component adjustment, Y-direction software adjustment, Z-direction mechanical adjustment
INPUT POWER SPECIFICATION: DC24.0V | 2A MAX.
INPUT AIR PRESSURE SPECIFICATION: Negative air pressure -60Kpa~-100Kpa
HARDWARE COMMUNICATION METHOD: GPIO
CPU: 32-bit high-efficiency processor
ACTION-DRIVEN MODE: Electric
OPERATION PANEL: 3.5” TFT color screen, 480 x 320 pixels, resistive screen
FEEDING SPEED: 12000 UPH MAX. (3MM*4MM reinforcement board test)
STANDBY POWER CONSUMPTION: < 20W
OPERATING TEMPERATURE: TEMPERATURE -20~65℃
WORKING HUMIDITY: Humidity HUMIDITY 20~90%RH, NO CONDENSATION
STORAGE TEMPERATURE: TEMPERATURE -40~85℃
STORAGE HUMIDITY: HUMIDITY 10~95%
MTPF: ≥20K hrs. MIL-HDBK-217F (25℃)
SIZE: 743.0MM * 97.0MM * 200.0MM
QUALITY: Approx. APPROX 5.0 [Kg] without base
4、SMT Pick and Place Label FeederHere are the main advantages:
1. Improved production efficiency
The Pick and Place Label Feeder can complete label application tasks at high speed, applying hundreds of labels per minute, which significantly improves the efficiency of the production line. This is especially important in environments that require high-volume production.
2. Accurate application
The label feeder is equipped with sensors and high-precision heads of the pick and place machine to ensure that the labels are accurately positioned during the application process. High-precision application reduces label misalignment and re-application, ensuring that each label can be accurately applied to the designated location.
3. High degree of automation
The label feeder achieves fully automated operation, reducing the need for manual intervention, thereby reducing the possibility of human error. The automated system can operate continuously and efficiently, improving production stability and consistency.
4. Versatile and flexible
The label feeder can handle labels of various sizes and materials to meet different types of production needs. Through simple settings and adjustments, the label type and application position can be quickly changed to meet diverse production requirements.
5. Cost-effectiveness
By reducing labor costs and reducing scrap rates caused by human errors, label feeders help to significantly reduce production costs. In addition, the efficient operation and stable performance of the equipment also reduce production downtime, further reducing operating costs.
6. Improve product quality
Precise mounting position and consistent mounting effect improve the appearance and quality of the product. High-quality label mounting not only enhances the brand image of the product, but also enhances the competitiveness of the product in the market.
7. Easy operation and maintenance
Modern label feeders are humanized in design, with a friendly operating interface, easy to learn and use. The equipment maintenance is simple and convenient, and the components are durable, which reduces equipment failures and downtime, ensuring the continuous operation of the production line.
8. Data management and tracking
High-end label feeders are usually equipped with data management functions, which can record and track the mounting of each label in real time. This provides reliable data support for production line management and quality control, helping enterprises to better monitor production and manage quality.
9. Strong compatibility
Label feeders are highly compatible with SMT pick-and-place machines and can be seamlessly integrated into existing production lines. Its modular design makes equipment upgrades and expansions more convenient to adapt to future production needs.
10. Safety and environmental protection
Automatic label feeder reduces manual operation and reduces the risk of worker injury. The efficient working mode reduces resource waste and energy consumption, meets the environmental protection requirements of modern industry, and promotes sustainable development.
The Yamaha Samsung Hanwha SMT Feeder Label Feeder is an essential tool for modern production lines, driving efficiency and accuracy in automated labeling processes while supporting various industries through its versatile features
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