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Location： Home » Product Center » Auto electronic feeder » Radial insertion machine feeder

Axial resistor insertion feeder

Product Number：JH-WS-01

Product Usage：The Axial Resistor Insertion Feeder is a device that automatically places axial lead resistors precisely into the pick position of a pick and place machine during the electronics manufacturing process.

Applicable Industries：The SMT THT Axial Resistor Insertion Feeder is used across various industries, including: Consumer Electronics: For the production of devices like smartphones, tablets, and household appliances. Automotive: In the manufacturing of electronic control units (ECUs) and other automotive electronics. Industrial Equipment: For producing control systems, instrumentation, and machinery. Telecommunications: In the assembly of networking equipment and communication devices.

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Product Details

Axial resistor insertion feeder

Axial resistor insertion feeder

1、SMT THT Axial Resistor Insertion Feeder

Introduction

In the world of electronics manufacturing, precision and efficiency are paramount. Surface Mount Technology (SMT) and Through-Hole Technology (THT) are two predominant methods used to mount components onto printed circuit boards (PCBs). The SMT THT Axial Resistor Insertion Feeder is a sophisticated piece of equipment designed to enhance the process of placing axial resistors onto PCBs, ensuring accuracy and speed in high-volume production environments.

2、What is an SMT THT Axial Resistor Insertion Feeder?

An SMT THT Axial Resistor Insertion Feeder is a specialized automated machine used in electronics manufacturing to insert axial resistors into PCBs. Axial resistors, which have leads extending from each end, are a common component in electronic circuits, and their precise placement is crucial for the functionality of the final product.

3、Axial resistor insertion feeder Key Features and Benefits

1. Precision Insertion: The insertion feeder is designed to place axial resistors with high accuracy, minimizing the risk of misplacement which can lead to faulty circuits or reduced product reliability.

2. High Throughput: Capable of operating at high speeds, these feeders significantly increase the rate of production, making them ideal for large-scale manufacturing operations.

3. Versatility: The feeder can handle a wide range of resistor sizes and values, providing flexibility in production without the need for frequent machine adjustments.

4. Reduced Labor Costs: By automating the resistor insertion process, manufacturers can reduce the dependency on manual labor, thereby lowering operational costs and minimizing human error.

5. Axial resistor insertion feeder: These feeders are designed to integrate seamlessly with existing SMT and THT production lines, enhancing overall workflow and efficiency.

Axial resistor insertion feeder

4、Working principle of axial resistance insertion feeder

The SMT THT Axial Resistor Insertion Feeder operates through a series of coordinated steps:

1. Component Supply: Axial resistors are supplied to the feeder in taped reels or trays.

2. Orientation and Alignment: The feeder aligns the resistors, ensuring they are correctly oriented for insertion.

3. Insertion Mechanism: Using a precise robotic arm or pneumatic system, the feeder inserts the resistors into the pre-drilled holes on the PCB.

4. Securing the Components: Once inserted, the leads are bent and trimmed to secure the resistor in place, ensuring it remains fixed during subsequent processing stages.

Axial insertion feeder

5、Axial resistor insertion feeder Features

1: The horizontal tape feeder is mounted on various placement machines (or the placement machine is modified with similar equipment) to realize automatic plug-in, save labor, and improve the utilization rate of the placement machine.

2: Load the horizontal braid material on the feeder, feed all kinds of non-standard equipment, save the non-standard design cycle, and improve the stability and utilization rate of the non-standard equipment.

3: Apply the horizontal braided feeder to the relay assembly to realize automatic U-shape and cut feet.

4: The horizontal taping feeder is combined with a robotic arm to realize automated production instead of manual labor.

5: Horizontal braided feeder can process: horizontal resistance, horizontal triode, braided jumper.

6: You can choose the paper tape reflow method, choose whether to hit K position.

6、Axial resistor insertion feeder technical parameters：

Dimensions	Length x width x height	730x95x212mm
Dimensions	weight	8Kg
Applicable materials	Material type	Braided resistance, braided triode, braided jumper
	Material size	3x3mm-6x20mm
	Material taping width	35mm, 64mm, 92mm (customized according to different widths)
	Tape thickness	>0.2mm
Structural part	Feeding method	Horizontal taping material, boxed material
	Feeding power	Cylinder forward push
	Material positioning method	Optical fiber sensor + cylinder fine-tuning
	a fixed way	Positioning key + compression block, support other fixed structures
	Waste paper belt recycling	The front end falls vertically
Electrical parts	Operating Voltage	24V
	Average current/peak current	1A/3A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	Based on PLC development
	Drive mode	The electromagnetic valve
Feeding part	Feeding speed	0.8S
	Speed gear	Air pressure speed regulation
	Feeding accuracy	±0.3mm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million cutter life

7、Axial resistor insertion feeder video demonstration：

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