Axial resistor insertion feeder for Pick and place machine - JHIMS

Product Number：JH-WS-01

Product Usage：The Axial Resistor Insertion Feeder is a device that automatically places axial lead resistors precisely into the pick position of a pick and place machine during the electronics manufacturing process.

Applicable Industries：The SMT THT Axial Resistor Insertion Feeder is used across various industries, including: Consumer Electronics: For the production of devices like smartphones, tablets, and household appliances. Automotive: In the manufacturing of electronic control units (ECUs) and other automotive electronics. Industrial Equipment: For producing control systems, instrumentation, and machinery. Telecommunications: In the assembly of networking equipment and communication devices.

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Axial resistor insertion feeder

Axial resistor insertion feeder for pick place machine

Ⅰ、Overview:

In today’s fast-paced electronics manufacturing environment, precision and automation are vital. The Axial Resistor Insertion Feeder (Model: JH-WS-01) is an advanced device designed to automate the insertion of axial resistors into printed circuit boards (PCBs) during Surface Mount Technology (SMT) and Through-Hole Technology (THT) assembly processes. This feeder enhances production efficiency and accuracy, meeting the high demands of modern manufacturing.

Ⅱ、What is an SMT THT Axial Resistor Insertion Feeder?

An SMT THT Axial Resistor Insertion Feeder is a specialized automated machine used in electronics manufacturing to insert axial resistors into PCBs. Axial resistors, which have leads extending from each end, are a common component in electronic circuits, and their precise placement is crucial for the functionality of the final product.

Ⅲ、Product Features and Benefits:

1、High Precision: The feeder ensures accurate placement of axial resistors, minimizing misplacement and enhancing product reliability.

2、Increased Throughput: Designed for high-speed operation, making it suitable for large-scale production lines.

3、Versatile Compatibility: Capable of handling a variety of resistor sizes and types, this feeder minimizes the need for adjustments, supporting smooth production changes.

4、Reduced Labor Costs: By automating the resistor insertion process, manufacturers can reduce manual labor requirements, lowering costs and minimizing human error.

5、Seamless Integration: Easily integrates with both SMT and THT assembly lines, improving overall workflow and operational efficiency.

Axial resistor insertion feeder

Ⅳ、Advanced Operating Mechanism:

The Axial Resistor Insertion Feeder utilizes a series of coordinated, automated steps for optimal efficiency:

1、Component Supply: Axial resistors are loaded into the feeder using taped reels or trays.

2、Alignment and Orientation: The system aligns resistors, ensuring they are correctly oriented for precise insertion.

3、Insertion Process: A robotic arm or pneumatic system accurately inserts each resistor into pre-drilled PCB holes.

4、Component Securing: The leads are trimmed and bent to hold the resistor securely, preparing it for subsequent production stages.

Ⅴ、Integration in High-Speed PCB Assembly:

Combining SMT and THT technology, this feeder supports the simultaneous placement of surface-mounted and through-hole components, crucial for complex PCBs with both component types. With high-speed insertion capability, this automated feeder significantly reduces downtime, enhancing production consistency and quality across assembly lines.

Axial resistor insertion feeder for pick and place machine

Ⅵ、Axial resistor insertion feeder Features

1: The horizontal tape feeder is mounted on various placement machines (or the placement machine is modified with similar equipment) to realize automatic plug-in, save labor, and improve the utilization rate of the placement machine.

2: Load the horizontal braid material on the feeder, feed all kinds of non-standard equipment, save the non-standard design cycle, and improve the stability and utilization rate of the non-standard equipment.

3: Apply the horizontal braided feeder to the relay assembly to realize automatic U-shape and cut feet.

4: The horizontal taping feeder is combined with a robotic arm to realize automated production instead of manual labor.

5: Horizontal braided feeder can process: horizontal resistance, horizontal triode, braided jumper.

6: You can choose the paper tape reflow method, choose whether to hit K position.

Ⅶ、Axial resistor insertion feeder technical parameters：

Dimensions	Length x width x height	730x95x212mm
Dimensions	weight	8Kg
Applicable materials	Material type	Braided resistance, braided triode, braided jumper
	Material size	3x3mm-6x20mm
	Material taping width	35mm, 64mm, 92mm (customized according to different widths)
	Tape thickness	>0.2mm
Structural part	Feeding method	Horizontal taping material, boxed material
	Feeding power	Cylinder forward push
	Material positioning method	Optical fiber sensor + cylinder fine-tuning
	a fixed way	Positioning key + compression block, support other fixed structures
	Waste paper belt recycling	The front end falls vertically
Electrical parts	Operating Voltage	24V
	Average current/peak current	1A/3A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	Based on PLC development
	Drive mode	The electromagnetic valve
Feeding part	Feeding speed	0.8S
	Speed gear	Air pressure speed regulation
	Feeding accuracy	±0.3mm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million cutter life

The JH-WS-01 Axial Resistor Insertion Feeder brings unparalleled efficiency and accuracy to PCB assembly. It is an ideal choice for manufacturers seeking to reduce labor, increase throughput, and ensure high-quality production for consumer electronics, automotive, industrial equipment, and telecommunications. By integrating seamlessly into automated SMT and THT lines, this feeder meets the high demands of today’s electronics manufacturing industry with precision and reliability.

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