DIP THT Axial Insert Feeder for Pick and Place Machine - JHIMS

Product Number：JH-WS-02

Product Usage：Axial Insert Feeders for pick and place machines are used to handle and accurately place axial components during automated assembly processes.

Applicable Industries：Axial Insert Feeders for pick and place machines are commonly used in industries such as electronics manufacturing (for PCB assembly), automotive electronics, telecommunications equipment, medical device manufacturing, and consumer electronics. They are particularly suited for products that involve the assembly of electronic components like resistors, capacitors, diodes, and similar axial lead devices onto circuit boards or other substrates.

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DIP THT Axial Insert Feeder for Pick and Place Machine

1、Axial Insert Feeders for Pick and Place Machines:

Axial insert feeders are a crucial component in the realm of automated electronic assembly, particularly in pick and place machines. These feeders are designed to handle and supply axial components efficiently during the assembly process. Here's a comprehensive introduction to axial insert feeders and their significance in pick and place machines.

Axial insertion feeder for pick and place

2、What Are Axial Insert Feeders?

Axial insert feeders are devices used in automated pick and place machines to manage axial components, which are electronic parts with leads extending from opposite ends. These components are typically resistors, diodes, and some capacitors. The feeders align, present, and dispense these components to the pick and place head for accurate placement on printed circuit boards (PCBs).

Axial insertion feeder for pick and place machine

3、Axial Insert Feeder Features

1: The horizontal tape feeder is mounted on various placement machines (or the placement machine is modified with similar equipment) to realize automatic plug-in, save labor, and improve the utilization rate of the placement machine.

2: Load the horizontal braid material on the feeder, feed all kinds of non-standard equipment, save the non-standard design cycle, and improve the stability and utilization rate of the non-standard equipment.

3: Apply the horizontal braided feeder to the relay assembly to realize automatic U-shape and cut feet.

4: The horizontal taping feeder is combined with a robotic arm to realize automated production instead of manual labor.

5: Horizontal braided feeder can process: horizontal resistance, horizontal triode, braided jumper.

6: You can choose the paper tape reflow method, choose whether to hit K position.

4、Key Advantage of Axial Insert Feeders

1. Precision and Accuracy: Axial insert feeders ensure precise alignment and presentation of components, crucial for maintaining the accuracy of automated assembly processes.

2. High Speed and Efficiency: Designed for rapid operation, these feeders significantly boost the throughput of pick and place machines by minimizing the time needed for component handling.

3. Versatility: They can accommodate a variety of axial components of different sizes and lead configurations, making them adaptable to various production needs.

4. Integration: Axial insert feeders are seamlessly integrated with pick and place machines, allowing for synchronized operation and efficient workflow.

5. Durability and Reliability: Built to withstand the demands of continuous operation, these feeders are reliable and require minimal maintenance.

6. Increased Productivity: By automating the component handling process, axial insert feeders greatly enhance the productivity of pick and place machines.

7. Consistent Quality: Automation ensures consistent placement accuracy, reducing the likelihood of errors and improving overall assembly quality.

8. Cost Efficiency: Higher throughput and reduced error rates translate to lower production costs and better resource utilization.

9. Flexibility: The ability to handle various types of axial components makes these feeders suitable for a wide range of electronic assembly applications.

5、How Do Axial Insert Feeders Work?

1. Component Loading: Axial components are loaded into the feeder in bulk, often in a tape format or from a bulk bin.

2. Alignment and Presentation: The feeder aligns the components using mechanical guides and sensors, ensuring that each component is correctly oriented for the pick and place head.

3. Dispensing: The aligned components are then presented to the pick and place head, which picks them up and places them accurately on the PCB.

4. Continuous Operation: The feeder continuously replenishes the components, allowing for uninterrupted operation of the pick and place machine.

6、Axial Insert Feeders Technical Parameters

Dimensions	Length x width x height	730x95x212mm
Dimensions	weight	8Kg
Applicable materials	Material type	Braided resistance, braided triode, braided jumper
	Material size	3x3mm-6x20mm
	Material taping width	35mm、64mm、92mm(Customized according to different widths)
	Tape thickness	>0.2mm
Structural part	Feeding method	Horizontal taping material, boxed material
	Feeding power	Cylinder forward push
	Material positioning method	Optical fiber sensor + cylinder fine-tuning
	a fixed way	Positioning key + compression block, support other fixed structures
	Waste paper belt recycling	The front end falls vertically
	K organization	K position on one or both sides of the pin
Electrical parts	Operating Voltage	24V
	Average current/peak current	1A/3A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	Based on PLC development
	Drive way	The electromagnetic valve
Feeding part	Feeding speed	0.8S
	Speed gear	Air pressure speed regulation
	Feeding accuracy	±0.3mm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times