Best THT Axial Feeder for Pick and Place Machines | JHIMS

Best THT Axial Feeder for Pick and Place Machines | JHIMS

Product Number:JH-WS-02

Product Usage:Axial Insert Feeders for pick and place machines are used to handle and accurately place axial components during automated assembly processes.

Applicable Industries:Axial Insert Feeders for pick and place machines are commonly used in industries such as electronics manufacturing (for PCB assembly), automotive electronics, telecommunications equipment, medical device manufacturing, and consumer electronics. They are particularly suited for products that involve the assembly of electronic components like resistors, capacitors, diodes, and similar axial lead devices onto circuit boards or other substrates.

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Best THT Axial Feeder for Pick and Place Machines | JHIMS

Updated: October 20, 2024

The JHIMS THT Axial Feeder is the best solution for automating the placement of axial components like resistors, diodes, and capacitors in pick and place machines. Perfect for PCB assembly in electronics manufacturing, automotive, and medical industries, it delivers high-speed and precise component handling.

Overview of Axial Feeders for Pick and Place Machines

Axial feeders are essential for automating through-hole technology (THT) component assembly. The JHIMS feeder offers a feeding speed of 0.8 seconds and ±0.3mm accuracy, ideal for high-volume production. See our Axial Resistor Insertion Feeder.

JHIMS THT Axial Feeder for Pick and Place Machines

What Are Axial Feeders?

Axial feeders manage components with leads extending from opposite ends, such as resistors and diodes, for precise placement on printed circuit boards (PCBs). Unlike radial feeders, they handle horizontally taped components, making them ideal for THT processes in pick and place machines.

Axial Components Handled by JHIMS Feeder

Key Features

  • Automates plug-in processes for resistors and diodes.
  • Handles non-standard braided materials with stability.
  • Supports relay assembly with U-shape cutting.
  • Integrates with robotic arms for automation.
  • Processes braided resistors, triodes, and jumpers with customizable tape options.
  • Offers paper tape reflow and K-position settings for flexibility.

Features of JHIMS THT Axial Feeder

Advantages of JHIMS Axial Feeders

  • Precision: Ensures accurate component alignment with ±0.3mm accuracy.
  • Speed: Achieves 0.8-second feeding cycles for high throughput.
  • Versatility: Accommodates various axial components and tape widths (35mm, 64mm, 92mm).
  • Durability: Offers a 5-year service life and 5 million cutter cycles.
  • Cost Efficiency: Reduces errors and labor, lowering production costs.
  • Integration: Seamlessly connects with pick and place machines via PLC-based control.

Advantages of JHIMS Axial Feeder

How It Works

  1. Component Loading: Axial components are loaded in tape or bulk format.
  2. Alignment: Optical sensors and mechanical guides orient components accurately.
  3. Dispensing: Components are presented to the pick and place head for PCB placement.
  4. Continuous Operation: The feeder replenishes components for uninterrupted assembly.

Working Mechanism of JHIMS Axial Feeder

Technical Specifications

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Parameter Specification
Dimensions 730x95x212mm
Weight 8kg
Applicable Materials Braided resistance, triode, jumper
Material Size 3x3mm-6x20mm
Tape Width 35mm, 64mm, 92mm (customizable)
Tape Thickness >0.2mm
Feeding Method Horizontal taping, boxed material
Feeding Power Cylinder forward push
Positioning Method Optical fiber sensor + cylinder fine-tuning
Fixing Method Positioning key + compression block
Waste Tape Recycling Front end falls vertically
K Organization K position on one or both sides
Operating Voltage 24V
Current 1A average, 3A peak
Working Pressure 0.4-0.6Mpa
Operation Method Key operation
PC Connection 8-pin Ø16mm aviation plug
Communication IO or self-control
Software Control PLC-based
Drive Method Electromagnetic valve
Feeding Speed 0.8 seconds
Speed Gear Air pressure regulation
Feeding Accuracy ±0.3mm
Feeding Test 1000 continuous feeds without exception
Aging Test 48 hours continuous operation
Service Life 20 years
Cutter Life 5 million cycles

Applications

The JHIMS Axial Feeder is used in industries like electronics manufacturing for PCB assembly, automotive electronics for control units, telecommunications for network equipment, medical devices for diagnostic tools, and consumer electronics for smart devices.

Why Choose JHIMS?

JHIMS delivers innovative automation solutions with reliable support and high-quality products. Our axial feeder is backed by a 5-year service life and rigorous testing, ensuring consistent performance in demanding production environments.

Case Study: Electronics Manufacturing Success

A leading electronics manufacturer reduced assembly time by 30% using JHIMS’ axial feeder for PCB assembly, improving throughput for consumer devices like smartphones.

Contact Us

For the best axial feeder in electronics manufacturing, Contact JHIMS at +86 18975335491 or visit our homepage.

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