Lens vibrating feeder for smt pick and place machine
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Ⅰ、Product Overview:
Our Lens Vibration Feeder is designed to enhance the efficiency and precision of pick and place machines. It supports various lens types with stable and accurate positioning, meeting the demands of high-speed automated production lines.
Ⅱ、Applications:
This lens vibration feeder is compatible with pick and place machines from leading brands, including Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, and custom non-standard systems. It also integrates seamlessly with robotic systems, making it versatile for multiple industries requiring automated, high-precision lens feeding.
Ⅲ、Introduction
With the growing diversity of lens types, many companies face increased costs in equipment investment. Our Lens Vibration Feeder addresses this challenge with a multi-channel design, introduced in 2013, which offers compatibility and significant cost savings. This solution has earned strong feedback from major industry clients, including Polyflight, Bichen, and Hisense, with monthly shipments reaching 100-120 units.
Ⅳ、Multi-channel lens vibrating bowl feeder
Our lens feeders support multi-channel configurations (e.g., three-channel, four-channel) to meet a wide range of production needs, ensuring flexibility for lenses with different shapes and specifications.
Ⅴ、Technical Specifications
1、Disc: 2 tracks
2、Direct Vibration: 2 tracks
3、Base: Single-seat design
4、Manual Controller: 2 groups (circular and direct vibration control)
5、Patented Direct Vibration Launcher: Dual-frequency for stable and precise positioning
6、Patented Circular Vibration Launcher: High-power, four-way circular vibration
7、Operating System: Fully automated with PLC control
8、Pneumatic Control: Optical fiber induction jog function
9、Dimensions: 1350mm x 1000mm x 750mm (subject to actual product specifications)
10、Power Supply: 220V, 50-60Hz
11、Power Consumption: 0.55 KVA
12、Lens Compatibility: Accommodates lens sizes with a ±1mm tolerance for shape and pin size variations.
Delivery and Warranty
1、For testing purposes, we require a sample set of 500-800 lenses, which will be returned upon delivery.
2、Delivery is typically within 15-20 days of receiving a deposit. We provide a one-year warranty and ongoing technical support.
Ⅵ、Lens bowl vibrating feeder technical parameters：
|
Dimensions |
Length x width x height |
800x460x910mm (front and rear disk) |
|
Weight |
Double plate: 190Kg, single plate: 150Kg |
|
Applicable materials |
Material type |
Electronic components, hardware, plastic parts, connectors |
|
Material size |
3x3mm-50x50mm |
|
Material weight |
10g-300g |
|
Structure part |
Feeding method |
Bulk material, vibration plate feeding |
|
Feeding plate surface |
Supply different types of materials on the upper and lower trays |
|
Transfer material |
Relying on direct vibration + blowing air transmission |
|
Material positioning method |
Fiber sensing |
|
Fixed method |
Positioning key + compression block, support other fixed structures |
|
Polarity |
This function can be selected according to the material |
|
Cut the feet |
This function can be selected according to the material |
|
Electrical parts |
Working voltage |
220V |
|
Average current/peak current |
3A/5A |
|
Working air pressure |
0.4-0.6Mpa |
|
Operation method |
Key operation |
|
Host computer connection |
8-pin ø16mm aviation plug |
|
Communication method |
Support IO communication or self-control without communication |
|
Software control |
Based on PLC development |
|
Drive mode |
Coil drive |
|
Feeding part |
Feeding speed |
0.8S |
|
Speed gear |
Voltage and frequency adjustment |
|
Feeding accuracy |
±0.5mm |
|
Inspection record |
Feeding test |
Achieve 2 hours continuous feeding without exception |
|
Aging test |
Continuous operation for 48 hours without exception |
|
Service life |
Service life 20 years |
Ⅶ、Key Advantages of the Lens Vibration Bowl Feeder
The Lens Vibration Bowl Feeder is an ideal solution for automated production, particularly in industries such as electronics, automotive, and medical devices. It offers numerous benefits:
1、High Efficiency
This lens vibration feeder provides quick and continuous feeding, significantly boosting productivity. By reducing human error and downtime, it delivers stable, reliable feeding compared to manual operations.
2、Precision Feeding
Designed as a precision vibration feeder, this equipment accurately aligns lenses, ensuring consistency in subsequent processes and reducing the risk of misalignment.
3、Customizable Design
Available in various configurations with additional vibration feeder accessories, the feeder is adaptable to lenses of different shapes and sizes, meeting specific production needs with high flexibility.
4、Easy Maintenance
The feeder’s simple design makes it easy to operate and maintain, reducing potential disruptions and lowering maintenance costs.
5、Cost Savings
By decreasing labor dependency and minimizing waste, this feeder contributes to cost-effective production while improving overall output quality.
6、Environmentally Friendly and Safe
With low energy consumption and minimal noise, this feeder meets modern environmental standards. Its stable operation reduces potential safety risks associated with manual handling.
With its customizable design, high precision, and reliability, the Lens Vibration Feeder is essential for any manufacturing operation that demands efficiency, reduced costs, and consistent product quality.
Ⅷ、Our customers
Here are some machines purchased by other customers
[Hanwha lens feeder sent to Xiamen]
Ⅸ、Video tutorial on operating a lens vibratory feeder
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