Product Usage：Lens feeders are used to automatically sort and orient small parts for subsequent assembly or processing.
Applicable Industries：Vibratory bowl feeders are widely used in electronics, electrical appliances, machinery, medicine, food, automobile and other industries for feeding and assembling parts on automated production lines.
Lens feeder for hanwha yamaha juki Sansung hitachi fuji Pick and place machine
I. Introduction
As there are more and more types of lenses, such as doing special lens feeder, causing enterprises to invest too much in equipment costs, increasing the burden of business operations, in order to improve the problem, our company in 2013 years to achieve lens feeder compatible, and multi-channel feeding, customer response to the use of very good, at present, in the polyflight photoelectric, Bichen, Da Liang, Zhachi, Jinko, Mason, Hisense, Changhong, TCL, Zhongdian Crystal Jie The monthly shipment of lens feeding machine is about 100-120 pairs, and we cooperate with Hanwha, Samsung, Yamaha, JUKI, Matsushita, Hitachi and domestic SMD machine and other equipment manufacturers, responsible for the supporting supply of equipment. The lens feeder is exported to overseas customers in Vietnam, India, Holland, Mexico, Egypt, Uzbekistan and other regions.
The earliest shared lens for triangle lens feeder (inner three feet and outer three feet) Figure 1, developed to the current multi-channel different lens sharing (inner three feet / outer three feet lens and four angle reflection lens together in a feeder) Figure 2, in order to meet the different customer customization requirements launched: three channels, four channels, five channels, six channels, .... etc. (e.g. Figure 3Figure 4Figure 5Figure 6)
Single seat two channel lens vibrating bowl feeding equipment (technical parameters)
4. Manual controller: 2 groups (circular vibration and direct vibration)
5. Technical patent of direct-vibration shooter (dual-frequency stable direct-vibration)
6. The technical patent of the circular vibration shooting device (high-power four-way circular vibration)
7. Operating system: fully automatic PCL control
8. Pneumatic control: optical fiber induction jog
9. Lens transfer speed of 0.5 sec - 1 sec/lens (single channel speed)
10. Equipment specifications: 1350mm X 1000mm X750mm (subject to the actual product)
11. Power supply: 220V, 50~60HZ
12. Power: 0.55KVA
13. Compatible types: Determined according to lens shape, pin size size , about ±1mm, the range same type lens universal;
4、 pick and place Lens feeder delivery and quality assurance
1. Provide 500 to 800 pieces of lens samples for the machine test use, and return all lens test samples when shipping.
2. The delivery period is 15-20 days after receiving the payment deposit, the equipment is guaranteed for 1 year, and the technical guidance is permanent;
5. Video of 6 different types of lens test feeders:
6、Lens Feeder Pick and Place Machine Introduction
Lens feeder pick and place machine is an automated device used to accurately mount lenses on optoelectronic devices or optical components. It is mainly used in optical communications, lasers, optical sensors and other fields. The key functions of lens mounters include precise alignment, automatic pick and place, and efficient mounting speed to ensure product performance and consistency.
Main features of lens feeder:
1. High-precision alignment: using advanced visual recognition system and precise motion control system to ensure accurate alignment of lens and substrate.
2. Automated operation: fully automated from lens grabbing, transfer to mounting process, reducing human intervention and improving production efficiency.
3. Versatility: able to handle lenses of different types and sizes to meet a variety of product requirements.
4. High efficiency: fast mounting speed, conducive to mass production, shorten product delivery cycle.
5. Reliability: stable operating performance and high repeatability to ensure the stability of product quality.
The application of lens feeder pick and place machine improves the assembly efficiency and quality of optical components, and provides important support for the development of modern optoelectronic technology.
7、 Common problems with non-professional lens vibrating bowl feeder
1. At the joint of circular vibration and direct vibration, the lens is stuck during movement and the lens feeding direction changes. This problem usually occurs when the pin is below 0.6mm.
2. The lens vibration bowl plan is unreasonable, and there are not enough lenses in the correct direction after screening, which makes it impossible to meet the pick-up and place speed of the machine.
3. The position of the lens picked up by the direct vibration end machine of the vibration feeder is unstable, which makes the pick-up machine unable to pick up.
4. The lens picking platform of the vibration bowl feeder is inconsistent with the machine level, which makes the pick-up machine unable to pick up the lens quickly.
5. The lens moves or vibrates repeatedly in the vibration feeder, causing scratches on the lens surface.
6. The lens vibration feeder does not stop or run automatically according to the PLC program of the machine. Check whether the optical fiber sensor is dirty or not in the specified position.
7. The material is stuck at the joint of the circular vibration and direct vibration of the vibration feeder, and the lens cannot pass. Check whether the channel is misaligned and whether the upper, lower, left and right positions of the joint are offset.
8. The lens vibrating feeder conveys lenses slowly. Check whether the vibration controller voltage, frequency, and air blowing settings are correct.
Since the lens vibrating feeder is a non-standard machine, non-professional manufacturers do not consider these issues during design due to lack of experience.
8. Video tutorial on operating a lens vibratory feeder
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