Lens Vibratory Bowl Feeder for LED Backlight Strips | JHIMS

Lens Vibratory Bowl Feeder for LED Backlight Strips | JHIMS

Product Number:DP-S2

Product Usage:Lens Vibratory Bowl Feeder for led backlight strip - JHIMS

Applicable Industries:The lens vibrating bowl feeder is used for pick and place machines of different brands such as Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, Hitachi, etc. It also supports non-standard machines.

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Lens Vibratory Bowl Feeder for LED Backlight Strips

JHIMS Lens Vibratory Bowl Feeder for LED Backlight Strips

Project Background

In modern electronic product production, the efficiency and precision of SMT pick-and-place machines are crucial. Traditional feeders often incur high taping costs and fail to synchronize material pickup, impacting the manufacturing efficiency of LED backlight strips. JHIMS designed a customized Lens Vibratory Bowl Feeder, optimized for Samsung Hanwha pick-and-place machines, to ensure stable, automated lens feeding.

Solution Overview

The JHIMS Lens Vibratory Bowl Feeder is engineered for Samsung Hanwha models (SLM120S, SLM110, SM481, SM482, SM421, DECAN L2, F2), enhancing automatic feeding speed and positioning accuracy for LED lens assembly. Key features include:

  • Strong Stability: Unique vibration frequency design prevents jamming and deviation.
  • Efficient Feeding: Continuous, high-speed lens delivery meets SMT assembly demands.
  • Precise Positioning: Automatic detection and feedback system ensures accurate lens placement.

Detailed Technical Parameters

1. Bowl vibration: 3 track

2. Linear vibration: 6 track

3. Base: Single seat

4. Lens feeding speed: 0.5 seconds/piece

5. Manual controller: 2 sets (circular and straight vibration)

6. Straight vibration mechanism: Dual-frequency, stable, fast lens delivery

7. Circular vibration mechanism: High-power four-way circular vibration

8. Operating system: Fully automatic PLC control

9. Air path control: Fiber optic induction inching

10. Equipment specifications: 1350mm x 1000mm x 750mm (subject to actual object)

11. Power supply: 220V, 50-60Hz

12. Power: 0.55KVA

JHIMS Lens Vibratory Bowl Feeder Technical View

Lens Bowl Vibrating Feeder Technical Parameters

Lens Bowl Vibrating Feeder Technical Parameters
Dimensions Length x width x height 800x460x910mm (front and rear disk)
Weight Double plate: 190Kg, single plate: 150Kg
Applicable materials Material type Electronic components, hardware, plastic parts, connectors
Material size 3x3mm-50x50mm
Material weight 10g-300g
Structure part Feeding method Bulk material, vibration plate feeding
Feeding plate surface Supply different types of materials on upper and lower trays
Transfer material Relying on direct vibration + blowing air transmission
Material positioning method Fiber sensing
Fixed method Positioning key + compression block, support other fixed structures
Polarity Optional based on material
Cut the feet Optional based on material
Electrical parts Working voltage 220V
Average current/peak current 3A/5A
Working air pressure 0.4-0.6Mpa
Operation method Key operation
Host computer connection 8-pin ø16mm aviation plug
Communication method Support IO communication or self-control without communication
Software control Based on PLC development
Drive mode Coil drive
Feeding part Feeding speed 0.8S
Speed gear Voltage and frequency adjustment
Feeding accuracy ±0.5mm
Inspection record Feeding test 2 hours continuous feeding without exception
Aging test 48 hours continuous operation without exception
Service life 20 years

Advantages of the Solution

  • Efficiency Improvement: Fully automatic loading matches SLM120S placement machine speed.
  • Professional Expertise: 15 years of experience, one-year warranty, 24/7 technical support.
  • Equipment Compatibility: Designed for Samsung SLM120S, ensuring seamless integration.
  • Trusted Clients: TCL, Hisense, Changhong, and global customers.
  • Versatile Applications: Compatible with Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, Siemens, Hitachi, and domestic machines. Customization available.

Our Other Mounter Lens Vibration Plates

JHIMS Other Mounter Lens Vibration Plates

Explore our range of vibratory feeders at our Products Page.

About JHIMS

JHIMS is a leading manufacturer of vibratory bowl feeders with over 15 years of experience. Specializing in customized SMT assembly solutions, our products are trusted by brands like TCL, Hisense, and Changhong. We offer a one-year warranty and 24/7 technical support for customer satisfaction.

For inquiries or quotes, contact us.

Frequently Asked Questions

  • What is a Lens Vibratory Bowl Feeder? A device that automates lens feeding for SMT assembly, ensuring high-speed and precise placement.
  • Which machines are compatible? It supports Hanwha, Samsung, Yamaha, JUKI, Panasonic, Fuji, Siemens, Hitachi, and more.
  • Can it be customized? Yes, JHIMS offers tailored configurations to meet specific production needs.
  • What is the warranty period? JHIMS provides a one-year warranty with 24/7 technical support.
  • How fast is the feeding speed? The feeder achieves a speed of 0.5 seconds per piece, ideal for high-speed SMT lines.
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