JHIMS AOI inspection machine
Specifications:
|
Model |
MD-2000 |
|
PCB Size |
50*50mm-330*250mm |
|
PCB Clearance |
Top:35mm |
|
Lower:40mm |
|
PCB Thickness |
0.4-3mm |
|
Conveyor Height |
800±20mm |
|
Conveyor Flow Dlrection |
Setting according to customer request |
|
Machine External Dimensions |
W625mm*D847mm*H1300mm |
|
Machine Weight |
168kg |
|
Camera |
5M or 9M Industrial camera |
|
Vision System Lighting |
4 channel lighting system(RGBW) |
|
Vision System Resolution |
10 - 15um(adjustable) |
|
Vision System Inspection Speed |
4-5 FOV/sec |
|
Inspection items |
Missing,Shift,Reverse,Tombstone,Bringe,Solder defects,Lead defects,OCR,OCV,Barcode etc. |
|
Power Supply |
AC 220V 50/60Hz 1.5kVA |
|
Air Source |
0.5 MPa |
|
Environment request |
Temperature 5-40,Humidity 25%-80% Non-condensing |
|
Communication Manner |
Standard RJ45 Port |
Technical parameters:
1. Resolution: up to 5 microns, ensuring that tiny defects and details can be detected.
2. Inspection speed: up to 40,000 components can be inspected per hour, suitable for mass production.
3. Light source: adopts multi-angle, multi-spectral (red, green, blue) lighting system to provide high-contrast images, adapting to the inspection needs of different materials and surfaces.
4. Camera: high-resolution color CCD camera, supporting real-time image processing, ensuring the accuracy and timeliness of inspection results.
5. Operating system: Windows-based user interface, supporting multi-language operation, easy to learn and use.
6. Data interface: supports multiple data interfaces (such as USB, Ethernet) to facilitate data transmission and system integration.
Detection algorithm:
JUTZE AOI MD-2000 uses a variety of advanced image processing algorithms to ensure high-precision inspection:
1. Grayscale analysis: by analyzing the grayscale value (0-255) of the image, judge whether the component exists and detect the quality of the solder joint.
2. Color analysis: Use RGB color space (red, green, blue) for color recognition, detect welding quality and component status, and ensure color consistency.
3. Shape matching: Use template matching algorithm to identify the shape and position of components to ensure that components are installed correctly.
4. Defect detection: Use edge detection and texture analysis algorithms to identify welding defects, missing components, bubbles, scratches and other problems.
5. Machine learning: Through machine learning algorithms, continuously optimize and improve detection accuracy to adapt to different production environments and detection needs.
Detection project content:
JUTZE AOI MD-2000 can detect common problems in various electronic assemblies, including but not limited to:
1. Missing components: Detect whether small components such as resistors, capacitors, and diodes are missing to ensure circuit integrity.
2. Poor welding: Identify the arc change of solder joints, judge the welding quality, and detect whether the solder joints have problems such as cold welding and false welding.
3. Pin deformation: Detect whether the pins are bent or deformed to ensure that the components are connected correctly.
4. Foreign matter detection: Identify foreign matter or impurities on the circuit board to prevent short circuits and other faults.
5. Bubbles and scratches: Detect bubbles and scratches on solder joints and component surfaces to ensure surface quality.
6. Offset detection: Detect whether components are offset to ensure that components are correctly aligned.
7. Polarity detection: Detect whether the polarity of components is correct to prevent installation errors.
Application areas:
JUTZE AOI MD-2000 is widely used in the following fields:
1. Consumer electronics: such as smartphones, tablets, laptops, etc.
2. Automotive electronics: such as car navigation, car entertainment systems, automotive control modules, etc.
3. Industrial control: such as PLC controllers, industrial robot control systems, etc.
4. Medical equipment: such as electrocardiographs, blood pressure monitors, medical monitors, etc.
5. Communication equipment: such as routers, switches, base station equipment, etc.
Advantages
1. High degree of automation: AOI machines can automatically identify and classify defects, reduce manual intervention, and improve production efficiency.
2. Strong flexibility: Applicable to a variety of types of circuit boards and components, and can quickly adapt to different production needs.
3. Data analysis capability: Provide detailed inspection reports and data analysis to help companies optimize production processes and quality control.
4. Easy to integrate: Can be seamlessly integrated with existing production lines and MES (manufacturing execution system) to improve overall production efficiency.
5. High reliability: Use high-quality optical components and solid mechanical design to ensure long-term stable operation.
Customers using JUTZE AOI machines
Although the specific customer list is usually not public, the following are some well-known companies that are known to use JUTZE AOI machines:
1. Foxconn: One of the world's largest electronics manufacturers, it widely uses AOI machines for quality control.
2. Huawei: Uses AOI technology on its production lines for mobile phones and communication equipment.
3. Samsung Electronics: Uses AOI machines in the production process of its consumer electronics products.
4. BYD: Uses AOI technology on its production lines for automotive electronics and new energy products.
5. Lenovo: Uses AOI machines in the production process of its computers and servers.
These companies have significantly improved product quality and production efficiency by using JUTZE AOI machines.
.png)
skype
whatsapp
telegram
