Power Controller AB glue filling machine

Product Number：TZ-85402

Product Usage：Power controller glue filling machine is a kind of glue filling equipment specially used for power controllers, which is mainly applied to the encapsulation and protection of electronic components. Through the glue filling can effectively prevent the components from moisture, insulation, shockproof, dustproof, etc., so as to prolong the service life and stability of power controllers.

Applicable Industries：The power controller glue filling machine is widely used in the manufacturing process of all kinds of power modules, especially for the following fields: 1. Power adapter: cell phone charger, notebook power adapter, etc. 2. Industrial power supply: power supply module used in automation equipment, industrial control system. 3. LED driver power supply: to ensure the stability of LED driver power supply in various harsh environments. 4. New energy power supply: such as solar inverter, electric vehicle charging module, etc.

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Product Details

Power Controller AB glue filling machine

Power Controller Glue Filling Machine is a specialized equipment for power module or power controller potting. Its main function is to evenly pour liquid glue (such as epoxy resin, polyurethane or silicone) into the shell of the power controller in order to realize a variety of protection effects, such as insulation, waterproofing, shockproofing and thermal conductivity. The following is the detailed introduction of power controller glue filling machine:

I. Working principle

The working principle of power controller glue filling machine is based on automated dispensing technology. Its core is to mix the two-component or one-component glue in a predetermined ratio through a precise control system and accurately inject it into the interior of the power controller through the dispensing head. The main steps include:

1. Pre-treatment of the glue: The glue is stored in special containers to ensure it is in optimum condition before use. Some glues require preheating or degassing.

2. Mixing: For two-component glues, they must be mixed in strict proportions to ensure a complete and uniform chemical reaction.

3. Dispensing: The position and movement path of the dispensing head are controlled by the program to accurately inject the mixed glue into all parts of the power controller.

4. Curing: After the glue filling is completed, it takes some time for curing to ensure that the glue achieves the expected physical and chemical properties.

II. Main components

1. control system: contains PLC or industrial computer, responsible for the automated control of the entire glue filling process.

2. mixing device: for two-component glue, the mixing device is a key component to ensure that the glue is mixed proportionally.

3. Dispensing head: The dispensing head is responsible for accurately injecting the glue into the specified position, and its precision directly affects the effect of gluing.

4. Feeding system: stores and transports the glue to the mixing device or dispensing head.

5. Operator Interface: Usually a touch screen or control panel through which the operator sets parameters, monitors status and adjusts settings.

IV. Advantages

1. High precision: automated control ensures high precision of the dispensing process and avoids errors caused by manual operation.

2. High efficiency: automated equipment significantly improves production efficiency and reduces labor costs.

3. good consistency: high consistency in the quality of each product's dispensing, ensuring stable product performance.

4. Easy operation: friendly man-machine interface, operators can easily set and adjust parameters.

5. Versatility: suitable for various types of glue and power controllers, wide range of applications.

V. Precautions for use

1. Glue Selection: Select the appropriate type of glue according to the specific requirements of the power controller, such as epoxy resin, polyurethane or silicone.

2. Mixing ratio: For two-component glue, the mixing ratio must be strictly controlled to ensure complete chemical reaction.

3. equipment maintenance: regular cleaning and maintenance of the glue filling machine to avoid glue residue affecting the normal operation of the equipment.

4. environmental control: in the process of filling glue, control the environmental temperature and humidity, to avoid affecting the performance of the glue.

Specification Table:

model	TZ-85402
The scope of work	600（X）300（Y）100（Z）mm（customizable）
Maximum speed	300mm/sec
Proportioning accuracy	±2%
Spit out accuracy	±2%
Mixed ratio	100:100~100:20 or 100:20~100:10
Spit glue speed	1g/sec~15g/sec 5g/sec~30g/sec
Operational viscosity	＜20000CPS
Measurement method	Stepper motor + gear pump/rotary plunger pump servo motor + piston pump
transfer method	Micro stepping motor + timing belt (optional servo motor + ball screw)
power supply	AC220V 50HZ 2.5KW
Machine size	2180（L）1170（W）1600（H）mm
weight	About 130kg
working environment	Humidity: 20-90%, temperature: 20-60℃
XYZ axis stepper motor	High-precision micro-stepping motor with driver
Tank mixing system	One set/two sets (optional)
guide	Taiwan TBI/Shanghai Bank
Static mixing valve	Optional dynamic mixing valve according to glue
High-precision metering pump	According to the glue, it can be equipped with gear pump or rotary plunger pump/piston pump
Metering motor	Stepping motor
Storage barrel	15L/30L/70L, optional vacuum deaeration or heating function
Hose	Teflon tube
Automatic glue filling software	Automatic research and development
Dynamic stirring detection system	Optional
Glue outlet pressure detection	Optional
Semi-automatic cleaning device	Optional