PCBA Electronics Manufacturing Solutions

Introduction to the PCBA process:

    The steps of substrate preparation, solder paste printing, component placement, reflow soldering, cleaning and testing are used for the precise mounting and soldering of high-density electronic components onto printed circuit boards.

1.SMT production line planning-automotive electronics PCBA manufacturing program

1. Technical parameters of the machine.

1.Machine advantage

     Off-line advance production process；

1.New product making program, creating component data is simple, easy and convenient to learn.

2.Programming of new products, importing component data from the component library, quick.

3.Use P Tool, prepare shaped parts data, automatic image recognition.

4.The program to be produced is produced in advance using the P Tool.

5.Produce the program, with graphic guidelines and support online/offline programming.

6.Support the data management of each MES platform and know the situation in real time.

1.Prepare materials in advance according to procedural requirements.

  The material to be produced is prepared in advance outside the production line and pushed directly into the machine when it is finished, eliminating the need to wait for downtime and enabling fast order switching.

1.from prototype, small batch trial production, flexible production line combination methods.

1. According to the needs of the product manufacturing situation, the Yamaha production line can be operated as a single machine or combined manufacturing, large quantities of processed products or complex products, using the 1+1 method, the combination of production lines is highly flexible.

2. If the number of PCBs processed is small and the number of mounting points is small during prototype production, Yamaha's all-in-one machine can meet the function of A machine processing A orders, B machine processing B orders, 2 orders are produced at the same time.

1. Why proofing, small batch trial production, takes a lot of time;

1. in the trial production proofing, there are 90% of the time, wasted in (prepare production materials, check whether the materials are complete, production procedures, loading, check materials, production of the first part, product testing), however, the machine assembly time is less than 10%, all this can be completed in advance.

2. for a very large variety of materials, large component size, and shaped parts, compared to other brands pick and place machine, and Yamaha machine can easily cope with.

1. the customer's products, more stations, more pallets IC, more requirements for the placement of machine feeders.

1.Automotive electronics, PC control boards, motherboards and other products, general pallet materials such as BGA, QFN and other types, the customer's products have more than 10 kinds of pallets, the comprehensive capacity of the machine requirements are strong.

2.Yamaha YSM20R is available with a wide range of IC cabinets, 10 and 30 options for trays, and non-stop material change. Reduced machine downtime.

1.incoming processing, the type and type of packaging and quantity of materials, it is difficult to know in advance, received samples can not be processed problems.

1. The above products for customers, there are more than 220 kinds of materials, and there are more than 10 pallets of materials, if the station of Fei Da is less, the number of pallets IC cabinet is less, what problems will happen?

2. More than one machine is needed to complete the processing of the product, and the demand for machines is much higher than Yamaha, resulting in a large increase in the cost of investment.

3. The increase in the number of machines, the need for management staff, operators and the cost of maintenance at a later stage is high.

1.  Prototyping, small batches, double workbench processing, no manual division of material.

1、Double working platform, two working heads produce at the same time, only one set of material is needed. No need to manually divide the material into two sets of front and rear materials, reducing manual work time.

2、The trolley version of the material trolley, according to the number of incoming product components, flexible matching ATS cabinet and Fida trolley, improve the efficiency of manual work.

3、When the incoming material is of small size, the double workbenches are produced separately.

4、When the incoming material is of large size, the two workstations are combined to produce.

1.  Quick material change, support non-stop material change.

1.  fast and efficient machines in order to have a high output and a high yield.

1..High speed universal integrated head with high speed and a wide range of sizes (metric 0201 - 55*100mm).

1.high precision, high efficiency and high output of the machine in order to have a high yield.

lMagnetic levitation head; high precision, high efficiency, low noise, good stability and long service life of high performance placement machine.

Features.

1.No need to replace the placement head, can support 0201-large components placement

2.Standard equipped with high speed flight scanning camera.

3. Standard configuration of a variety of functions: side camera function, automatic exhaust cleaning function, can keep the nozzle clean for a long time.

4. Standard configuration of intelligent identification, can produce identification data of special shape components in a short time, to achieve high-speed and stable identification.

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