LED TV Backlight Manufacturing Solutions | JHIMS
Shenzhen Jinghe Technology Co., Ltd. (JHIMS) delivers turnkey LED TV backlight manufacturing solutions, optimizing production for high-precision light strips and panel bars. Leverage Hanwha automation for cost-effective, scalable factories.
LED Light Strip Production Line Layout
Our front-end/back-end design supports 1.2m TV backlight strips, integrating SMT and lens assembly for seamless workflow.
- Front-End: LED Strip Assembly – Solder printing to reflow.
- Back-End: Lens Integration – Dispensing to conveyor testing.
Key Equipment for LED TV Panel Light Bar Production
| Equipment | Features | Specs | Vs. Competitors |
|---|---|---|---|
| Hanwha SM481Plus Pick-and-Place | Flying/fixed cameras for precision | 0402–42mm components; 30K CPH | 20% faster than Yamaha (flexfireleds benchmark) |
| Lens Vibrating Feeder | Multi-channel for triangular lenses | 3–5 channels; ~40 units/month | More flexible than single-plate (obsmt) |
| Glue Dispensing Machine | Spray nozzle for even application | 1000mm/s speed; ±0.02mm accuracy | Reduces waste 15% vs. manual (sunled) |
| PCB Conveyor | Auto-width adjustment | 500–1500mm lengths; 25–1000mm/min | SMEMA-compatible |
Advantages of JHIMS LED Backlight Production Solutions
- Low Investment: Under $50K startup for compact lines.
- Space-Efficient: 30% less footprint than traditional setups.
- Flexible Batches: Ideal for SME orders, 100–10K units.
- Scalable: Upgrade for new products; compatible with TV/lens bars.
Detailed Equipment Overview
Hanwha SM481Plus: Precision Placement
High-speed machine for mass LED strip production, supporting diverse components.
Lens Feeder: Versatile Feeding
Handles multiple shapes, trusted by Hisense/TCL; reduces costs on vibration plates.
Glue Dispenser: Flawless Bonding
SMT-compatible; up to 200 points/s for lens attachment.
Conveyor: Seamless Transport
Links lines for buffering; customizable speeds.
Industry Use Cases
| Application | Benefits | Client Example |
|---|---|---|
| TV Panel Backlights | Uniform brightness, 50K+ hour lifespan | Hisense OEM lines |
| Signage Light Bars | Scalable output, low energy | Jufei Optoelectronics |
| Automotive Displays | Vibration-resistant assembly | TCL prototypes |
LED TV Light Bar Manufacturing Demo
Frequently Asked Questions
What equipment is needed for LED TV backlight manufacturing?
Key items include Hanwha SM481Plus pick-and-place, glue dispensers, and reflow ovens for precise assembly.
Ready to transform your LED production?
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