GOB LED Module Manufacturing Solution | JHIMS
Complete Production System: Equipment, Process, Costs & Advantages for Waterproof LED Displays
Why Choose JHIMS GOB LED Production Solution?
Shenzhen Jinghe Technology delivers a turnkey GOB LED manufacturing system that reduces production time by 50%, enhances module protection (IP68), and cuts maintenance costs by 30%. Perfect for fine-pitch indoor/outdoor displays.
Step-by-Step GOB Manufacturing Process
- Optical Film Preparation: Lay release film on tempered glass jig
- Silicone Border Application: Precision dispensing around module edges
- Epoxy AB Glue Filling: Vacuum filling for bubble-free coverage
- Vacuum Lamination: Strong adhesion under controlled pressure
- Precision Cutting: Clean edge trimming with engraving machine
Complete cycle: 1 minutes per module
Production Equipment Specifications
| Equipment | Key Features | Technical Specs | Price (USD) |
|---|---|---|---|
| Desktop Dispenser | 3-axis precision, multi-shape dispensing | Accuracy: 0.01mm, Speed: 100mm/s | 15* |
| Vacuum Glue Filler/Laminator | Uniform filling, vacuum lamination | Capacity: 50 modules/hour | 25* |
| Glue Cutting Engraver | Precision edge trimming | Resolution: 0.005mm | 10* |
Material Cost Breakdown
| Material | Usage per Module | Unit Price | Total Cost |
|---|---|---|---|
| Epoxy AB Glue | 100g | $50/kg | $5.00 |
| Silicone Sealant | 50g | $20/kg | $1.00 |
| Optical Release Film | 1 sheet | $10/sheet | $10.00 |
| Total per Module | $16.00 | ||
Total Investment & ROI
| Item | Cost (USD) |
|---|---|
| Complete Equipment Set | 100,000 |
| Fixtures & Tools | 10,000 |
| Total Investment | 110,000 |
ROI Timeline: 6-12 months | Monthly Output: 7,500 modules
GOB vs Traditional LED Production
| Feature | GOB Solution | Traditional | Improvement |
|---|---|---|---|
| Production Speed | 2 min/module | 4 min/module | 50% Faster |
| Waterproof Rating | IP68 | IP65 | Enhanced |
| Maintenance Cost | 30% Lower | Standard | Cost Savings |
| Module Types | Fine-pitch, Soft | Limited | Versatile |
Industry Applications
- Indoor Fine-Pitch: Conference rooms, control centers
- Outdoor Video Walls: Stadiums, shopping malls
- Flexible Displays: Curved installations, stage rentals
- Transportation: Airports, train stations
Frequently Asked Questions
What is GOB technology?
Glue on Board (GOB) technology seals LED modules with epoxy resin for superior waterproof, dustproof, and shock-resistant protection.
How much does GOB LED production line setup cost?
Complete GOB LED production line setup costs around $110,000 USD, including all equipment and fixtures.
What types of LED modules does it support?
Supports indoor/outdoor fine-pitch modules, soft flexible modules, and high-brightness display modules.
Is the GOB production solution customizable?
Yes, fully customizable to match your production capacity, module sizes, and specific requirements.
What is the production speed per module?
2 minutes per module, 50% faster than traditional dispensing methods.
Customer Success Stories
"JHIMS GOB solution increased our output by 300% while reducing defects to zero. Best investment ever!"
— LED Manufacturer, California, USA
Ready to Start GOB Manufacturing?
Get Your Free Quote Today!
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