LED display GOB module manufacturing solution

The LED video module GOB production solution provided by Shenzhen Jinghe Technology Co., Ltd. (JHIMS) is a complete system. The solution is mainly divided into the following key parts:

Ⅰ、GOB Module Manufacturing Process
     The document details an offline manufacturing process that begins by laying an optical release film on tempered glass. The process continues with the application of silicone around the tempered glass jig using a glue machine, followed by filling with epoxy AB glue via a vacuum forming glue machine. The assembly is then laminated in a vacuum laminating machine, and finally, a fine engraving machine is used to precisely cut the adhesive around the LED module, completing the production process.

Ⅱ、Production Line Equipment Introduction

The solution includes a comprehensive list of equipment essential for producing GOB modules:

● Desktop Dispenser Machine: Equipped with a high-precision 3-axis movement platform and capable of dispensing various shapes (points, lines, arcs, circles, etc.) with excellent accuracy.

● Vacuum Glue Filling and Laminating Machine: Designed for rapid, uniform glue filling and lamination, ensuring robust adhesion and efficient production.

● Glue Cutting Fine Engraving Machine: Used for precision cutting around the LED module, ensuring a clean finish and high product quality.
Detailed technical specifications, operating parameters, and features of each machine are provided to emphasize their roles in enhancing production efficiency and quality.

Ⅲ、Module Material Cost
The document lists the materials needed for manufacturing GOB modules, including:

● Epoxy AB glue, silicone, and various types of optical release films.

● Customized fixtures such as tempered glass jigs, LED module pressure fixtures, and weight plates.
Reference prices and usage dosages are included, indicating how material choices affect the visual quality, durability, and service life of the final LED module.

Ⅳ、Production Line Investment Cost
     A detailed cost breakdown is provided for setting up the complete GOB production line. This includes the cost of all necessary equipment and fixtures. This section is intended to help enterprises assess the cost-effectiveness and potential return on investment of the production solution.

Ⅴ、Productivity and Advantages Comparison
A comparative analysis highlights the advantages of the GOB production line over traditional dispensing machine lines:

● Speed: The production time per module is reduced from 1 minutes to 2 minutes.

● Protection: GOB modules offer enhanced protection (waterproof, dustproof, shock-resistant, etc.) compared to traditional modules.

● Cost Efficiency: There is a significant reduction in parts loss and maintenance costs.

● Versatility: The GOB solution supports a wider range of LED module types, including indoor and outdoor fine-pitch modules, soft modules, and others, with superior display performance and ease of cleaning.
This section emphasizes how the GOB production line improves manufacturing efficiency, product quality, and overall profitability.

Ⅵ、Overall Summary:
     The PDF provides a comprehensive overview of a cost-effective and high-efficiency LED module production solution. By detailing the manufacturing process, equipment specifications, material costs, investment requirements, and the comparative advantages of the GOB production line, the document serves as a strategic guide for enterprises looking to enhance their production capabilities and secure a competitive edge in the LED module market.