LED module glue filling machine

LED module glue filling machine

Product Number:JH-G810

Product Usage:Glue filling machine for LED modules

Applicable Industries:Capacitors, power supplies, transformers, high voltage packages, ignition coils, ballasts, inductors, circuit boardsApplicable glue:Two-component AB glue, silicone gel, epoxy resin, PU polyurethane glue

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Online automatic glue filling machine

 

Glue filling machine for LED modules Scene #1
LED module gluing machine, LED module gluing system, LED display module encapsulation machine, LED video wall gluing machine are crucial equipment in the LED display and video wall industry. These machines play a significant role in protecting LED modules, providing comprehensive protection against water, dust, sand, and moisture for LED displays.
The LED module gluing machine employs advanced encapsulation technology to offer robust protective performance for LED modules. This machine plays a critical role in outdoor LED displays and video walls, with its design featuring waterproof, dustproof, and sandproof capabilities, ensuring stable operation in various harsh environments. Simultaneously, its efficient moisture resistance ensures the normal functioning of LED modules in humid conditions, extending the lifespan of LED displays.
The LED display module encapsulation machine represents the pinnacle of LED display technology. Its design takes into account the specific requirements of outdoor LED usage, providing all-around encapsulation protection for LED modules. The gluing system rapidly and uniformly covers the LED module surface with adhesive, forming a sturdy protective film that effectively prevents the intrusion of water vapor and dust, enhancing the stability and reliability of LED displays.
The LED video wall gluing machine is a crucial tool for improving the reliability of LED video walls. Its gluing system not only enhances the structural stability of LED modules but also effectively slows down the aging process of LED displays in outdoor environments, making LED video walls more durable. As a critical information carrier, the stable operation of LED video walls is vital for various applications.
In summary, LED module gluing machines play a vital role in the LED display and video wall industry. Their advantages, such as automated operation, uniform gluing, adaptability to various environments, and extended lifespan, make them indispensable in the industry. The advent of these machines propels continuous advancements in LED display technology, providing robust support for the reliability of LED displays and video walls.
 

 
I. Features and Advantages
1. Versatility, One Machine with Multiple Functions
2. Rich Function Configuration
3. Strong Production Capacity
4. High Precision
5. User-Friendly Operation
II. Working Principle
1. A/B type adhesives are separately loaded into A/B type barrels, with each barrel having specific functions to ensure the adhesive is stored in optimal conditions.
2. Precise adhesive extraction is achieved through two metering pumps, ensuring that A/B adhesives are uniformly dispensed according to the specified weight ratio.
3. The A/B adhesives are then evenly mixed through a blending device. Finally, a robotic arm is used to program the corresponding adhesive dispensing trajectory, achieving automatic positioning.
4. By configuring the appropriate adhesive quantity and corresponding programs, automatic positioning and quantitative adhesive dispensing are achieved, meeting the adhesive application requirements of specific products.
III. Technical parameters
Mixing ratio 100:100 — 100:10 any ratio
machine travel 8 00 *7 00*100 mm
Processing technology Dots, straight lines, curves, circles
speed 50 0mm/s (displacement speed) 1-12ml/s (single pump glue speed)
precision ±0.03mm (repeat positioning accuracy) ± 2% (glue filling) ± 2% (glue dispensing)
program inventory 99
input air pressure 0.4MPa — 0.8MPa
glue viscosity 1cps~10 000cps
Operation method manual / automatic
proportional control PLC/double cylinder plunger pump
flow control digital input
programmatically teach programming
Automation Control System PLC/touch screen (realize program programming, modification, storage, etc.)
Glue control system AB glue back-suction valve realizes independent operation of AB glue
Hybrid Dynamic mixing, instant mixing, easy cleaning
Storage tank system Stainless steel barrels A (25L) and B (10 L ), A barrel is fed by a diaphragm pump
power supply 220V/ 50Hz/1200W
Dimensions 1550mm × 1350mm × 1700mm _ _
weight 550KG
IV. Main configuration
category configuration quantity brand
body Sheet Metal Rack 1 set Jinghe R&D
casters 4 set Domestic
switch button 3 set Schneider/Chint
Foot switch (optional) 1 set Domestic
Control System PLC programmable controller 1 set Panasonic
Sports Board + Hand Editor 1 set Jets
Software system 1 set Jinghe R&D
HMI 1 Kunlun Tongtai
driver 6 Lei Sai
mobile platform Upper silver guide rail + TBI screw (X/Y axis) 2 set Taiwan
Upper silver guide rail + TBI screw (Z axis) 1 set Taiwan
Servo motor (X/Y axis) 2 Mitsubishi
Stepper motor (Z axis) 1 Lei Sai
Adhesive part Stainless Steel A Plastic Bucket 1 Jinghe R&D
Stainless Steel B Plastic Bucket 1 Jinghe R&D
A barrel stirring motor 1 A DDK
High Precision Double Cylinder Piston Pump A 1 set Jinghe research and development (invention patent)
High precision double cylinder plunger pump B 1 set Jinghe research and development (invention patent)
Dynamic dual liquid valve 1 set Jinghe R&D
High quality Teflon tube 2 pieces import
Gas line pneumatic dyad 1 AirTAC
The electromagnetic valve 6 AirTAC
other Tool accessories 1 set Domestic
Dynamic Mixer 10 roots import
Multi-head glue head 2 Jinghe R&D

V. How to Avoid Traffic Loss

The liquid is from the outlet of the gear pump to the rubber mixing head, and then to the mixing tube. A whole pipeline will generate a certain pressure on the liquid. In the case of a certain speed, the factors that affect the pressure are: the diameter of the delivery pipe, the viscosity of the liquid, the resistance of the mixing tube blades, etc. (the most important are these aspects). Therefore, during the working process of the glue filling machine, the actual liquid coming out is not in equal proportion to the speed of the pump and the displacement of the pump.
VI. Basic configuration
1. Supply glue by high-precision metering pump
2. Three-axis manipulator
VII. Optional Configurations
1. Vacuum pumping
2. Heating
3. Automatic cleaning
4. Stirring
 
 
 
 
 
 

Keywords:#Led Module Automatic Glue Filling Machine #Online AB glue filling machine #AB glue filling machine #Led video wall glue filling machine #Glue filling machine for LED video modules #Glue filling machine for LED modules #Glue filling machine for outdoor LED modules #Glue filling machine for small pitch LED modules

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