Automatic LED Module Glue Filling Machine | JHIMS JH-G810

Automatic LED Module Glue Filling Machine | JHIMS JH-G810

Product Number:JH-G810

Product Usage:Glue filling machine for LED modules

Applicable Industries:Applicable Industries: Capacitors, power supplies, transformers, high voltage packages, ignition coils, ballasts, inductors, circuit boards Applicable Glue: Two-component AB glue, silicone gel, epoxy resin, PU polyurethane glue

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Automatic LED Module Glue Filling Machine - JHIMS JH-G810

The JHIMS JH-G810 is a state-of-the-art automatic glue filling machine designed specifically for LED module production. With its high precision and versatility, it functions as an automatic potting machine for LED modules, ensuring they are waterproof, dustproof, and durable in various environments. Ideal for LED display module sealing, this machine is perfect for industries like capacitors, power supplies, and circuit boards.

JHIMS JH-G810 Automatic LED Module Glue Filling Machine Front View JHIMS JH-G810 in Operation for LED Module Sealing

Features and Advantages

  • Versatility: Supports multiple glue types for various LED module applications, including AB glue dispensing.
  • Rich Function Configuration: Equipped with advanced features for optimal performance.
  • Strong Production Capacity: Handles large-scale production with ease.
  • High Precision: Ensures accurate glue dispensing with ±0.03 mm repeat positioning accuracy.
  • User-Friendly Operation: Easy to set up and operate with intuitive PLC/touch screen controls.

Working Principle

The JHIMS JH-G810 automatic glue filling machine uses advanced technology to ensure precise adhesive application for LED modules:

  1. A/B type adhesives are loaded into separate barrels, each designed to maintain optimal storage conditions.
  2. Two metering pumps extract adhesives precisely, dispensing them in the specified weight ratio.
  3. A blending device mixes adhesives evenly, and a robotic arm programs the dispensing trajectory for automatic positioning.
  4. By setting the appropriate adhesive quantity and programs, the machine achieves automatic, quantitative dispensing tailored to specific product requirements.

Technical Specifications

Parameter Specification
Mixing Ratio 100:100 — 100:10 (any ratio)
Machine Travel 800 x 700 x 100 mm
Processing Technology Dots, straight lines, curves, circles
Speed 500 mm/s (displacement), 1-12 ml/s (glue dispensing)
Precision ±0.03 mm (repeat positioning), ±2% (glue filling/dispensing)
Program Inventory 99
Input Air Pressure 0.4 MPa — 0.8 MPa
Glue Viscosity 1 cps ~ 10,000 cps
Operation Method Manual / Automatic
Proportional Control PLC / Double Cylinder Plunger Pump
Flow Control Digital Input
Programmatically Teach Programming
Automation Control System PLC / Touch Screen (program programming, modification, storage)
Glue Control System AB glue back-suction valve for independent operation
Hybrid Dynamic mixing, instant mixing, easy cleaning
Storage Tank System Stainless steel barrels A (25L) and B (10L), A barrel fed by diaphragm pump
Power Supply 220V / 50Hz / 1200W
Dimensions 1550 mm x 1350 mm x 1700 mm
Weight 550 kg

Main Configuration

Configuration Quantity Brand
Sheet Metal Rack 1 set Jinghe R&D
Casters 4 set Domestic
Switch Button 3 set Schneider/Chint
Foot Switch (optional) 1 set Domestic
PLC Programmable Controller 1 set Panasonic
Sports Board + Hand Editor 1 set Jets
Software System 1 set Jinghe R&D
HMI 1 Kunlun Tongtai
Driver 6 Lei Sai
Upper Silver Guide Rail + TBI Screw (X/Y axis) 2 set Taiwan
Upper Silver Guide Rail + TBI Screw (Z axis) 1 set Taiwan
Servo Motor (X/Y axis) 2 Mitsubishi
Stepper Motor (Z axis) 1 Lei Sai
Stainless Steel A Plastic Bucket 1 Jinghe R&D
Stainless Steel B Plastic Bucket 1 Jinghe R&D
A Barrel Stirring Motor 1 A DDK
High Precision Double Cylinder Piston Pump A 1 set Jinghe R&D (invention patent)
High Precision Double Cylinder Plunger Pump B 1 set Jinghe R&D (invention patent)
Dynamic Dual Liquid Valve 1 set Jinghe R&D
High Quality Teflon Tube 2 pieces Import
Pneumatic Dyad 1 AirTAC
Electromagnetic Valve 6 AirTAC
Tool Accessories 1 set Domestic
Dynamic Mixer 10 roots Import
Multi-head Glue Head 2 Jinghe R&D

How to Avoid Traffic Loss

The JHIMS JH-G810 ensures consistent glue flow by managing pipeline pressure. Factors like delivery pipe diameter, liquid viscosity, and mixing tube blade resistance are optimized to maintain proportional dispensing, preventing inefficiencies during operation.

Basic Configuration

  • High-precision metering pump for glue supply
  • Three-axis manipulator for accurate positioning

Optional Configurations

  • Vacuum pumping
  • Heating
  • Automatic cleaning
  • Stirring

Applications

The JHIMS JH-G810 is ideal for various LED-related applications, ensuring robust protection and enhanced durability:

  • LED Module Gluing: Precise adhesive application for structural stability.
  • LED Display Module Sealing: Waterproof and dustproof seals for outdoor displays.
  • LED TV Wall Gluing: Enhances durability in harsh environments.
  • Small Pitch LED Modules: High-precision gluing for fine-pitch displays.
  • Outdoor LED Modules: Robust protection against water, dust, and moisture.

Why Choose JHIMS JH-G810?

  • Advanced Technology: Features dynamic mixing and precise metering pumps for uniform glue dispensing.
  • Efficiency: Automates the glue filling process with a robotic arm for accurate positioning and high throughput.
  • Durability: Built with high-quality components from leading brands like Panasonic, Mitsubishi, and AirTAC.
  • Customizable: Offers optional configurations such as vacuum pumping, heating, automatic cleaning, and stirring to meet specific needs.
  • Reliability: Backed by Shenzhen Jinghe Technology Co., Ltd., a trusted name in industrial machinery.

Frequently Asked Questions

What is the JHIMS JH-G810 used for? The JHIMS JH-G810 is an automatic glue filling machine designed for LED module production, sealing, and potting.

What types of glue does it support? It supports two-component AB glue, silicone gel, epoxy resin, and PU polyurethane glue.

Related Knowledge

Contact Us

For more information or to request a quote for the JH-G810 potting machine price, contact our team at:

Phone: +86 18975335491

Email: info@jhims.com

Shenzhen Jinghe Technology Co., Ltd. © | Last Updated: October 2023

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