Electric vehicle control module glue filling machine

Product Number：TZ-85402

Product Usage：Power controller glue filling machine is a kind of glue filling equipment specially used for power controllers, which is mainly applied to the encapsulation and protection of electronic components. Through the glue filling can effectively prevent the components from moisture, insulation, shockproof, dustproof, etc., so as to prolong the service life and stability of power controllers.

Applicable Industries：The power controller glue filling machine is widely used in the manufacturing process of all kinds of power modules, especially for the following fields: 1. Power adapter: cell phone charger, notebook power adapter, etc. 2. Industrial power supply: power supply module used in automation equipment, industrial control system. 3. LED driver power supply: to ensure the stability of LED driver power supply in various harsh environments. 4. New energy power supply: such as solar inverter, electric vehicle charging module, etc.

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Product Details

Electric vehicle control module glue filling machine

Detailed introduction of electric vehicle control module glue filling machine

I. Overview

Electric Vehicle Control Module Gluing Machine is a specialized equipment for sealing and gluing the inside of electric vehicle controller module. Its main function is to inject the special potting adhesive (usually epoxy resin, polyurethane or silicone, etc.) evenly into the control module to provide insulation, moisture, vibration and heat dissipation and other protective effects, so as to extend the service life of the control module and enhance the overall performance of the electric vehicle.

II. Working Principle

The working principle of the electric vehicle control module glue filling machine mainly includes the following steps:

1. Adhesive preparation: The glue filling machine will suck the adhesive of A and B two components from the storage tank respectively, carry out precise measurement, and mix them through the static or dynamic mixer to ensure that the two components are evenly mixed according to the set ratio.

2. Vacuum defoaming: the mixed adhesive material enters the vacuum defoaming chamber to remove the air bubbles in it, in order to avoid air bubbles in the process of gluing and affect the effect of potting.

3. Accurate dispensing: By setting the amount of glue and the speed of filling, the dispenser injects the mixed glue into the interior of the EV control module accurately.

4. Curing: After the glue filling is completed, the control module is placed in a specific temperature environment for curing, which usually takes a certain amount of time to be fully cured, so as to achieve the best protection effect.

III. Main Components

Electric vehicle control module glue filling machine usually consists of the following main parts:

1. Glue storage system: including A and B component storage tanks to ensure constant temperature and pressure storage of the glue.

2. Metering system: high precision metering pumps or metering valves for precise control of the ratio and flow of the glue.

3. mixing system: static or dynamic mixer, will be A, B components of the adhesive material in accordance with the set proportion of uniform mixing.

4. Vacuum defoaming system: vacuum defoaming device, used to remove air bubbles in the mixed rubber material.

5. Dispensing system: automatic dispensing valve and control system to ensure precise injection and uniform distribution of adhesive.

6. Control system: PLC or industrial control machine control system to realize automatic control and parameter setting of the whole gluing process.

IV. Features and Advantages

1. High-precision metering: adopting high-precision metering system to ensure the precise control of the proportion and flow of glue filling and ensure the consistency of product quality.

2. High-efficiency mixing: the use of static or dynamic mixer, to ensure that the two components of the adhesive material is fully mixed to improve the quality of glue filling.

3. Vacuum defoaming: effectively remove the air bubbles in the adhesive material, to avoid the impact of air bubbles on the quality of potting.

4. High degree of automation: PLC or industrial control machine control system, to realize the full automation of the gluing process, improve production efficiency and reduce manual intervention.

5. High adaptability: applicable to various types and specifications of electric vehicle control module, high flexibility.

V. Application areas

Electric vehicle control module glue filling machine is widely used in the production process of control module of various electric transportation vehicles such as electric cars, electric bicycles, electric motorcycles and so on. In addition, it can also be used for other electronic components and modules that need to be sealed and grouted, such as power supply modules, communication devices, sensors and so on.

Specification Table:

model	TZ-85402
The scope of work	600（X）300（Y）100（Z）mm（customizable）
Maximum speed	300mm/sec
Proportioning accuracy	±2%
Spit out accuracy	±2%
Mixed ratio	100:100~100:20 or 100:20~100:10
Spit glue speed	1g/sec~15g/sec 5g/sec~30g/sec
Operational viscosity	＜20000CPS
Measurement method	Stepper motor + gear pump/rotary plunger pump servo motor + piston pump
transfer method	Micro stepping motor + timing belt (optional servo motor + ball screw)
power supply	AC220V 50HZ 2.5KW
Machine size	2180（L）1170（W）1600（H）mm
weight	About 130kg
working environment	Humidity: 20-90%, temperature: 20-60℃
XYZ axis stepper motor	High-precision micro-stepping motor with driver
Tank mixing system	One set/two sets (optional)
guide	Taiwan TBI/Shanghai Bank
Static mixing valve	Optional dynamic mixing valve according to glue
High-precision metering pump	According to the glue, it can be equipped with gear pump or rotary plunger pump/piston pump
Metering motor	Stepping motor
Storage barrel	15L/30L/70L, optional vacuum deaeration or heating function
Hose	Teflon tube
Automatic glue filling software	Automatic research and development
Dynamic stirring detection system	Optional
Glue outlet pressure detection	Optional
Semi-automatic cleaning device	Optional