EV Control Module Two-Component Potting Machine

Name: EV Control Module Two-Component Potting Machine
Brand: JHIMS
SKU: TZ-840
Price: 5360 USD
Availability: InStock
Rating: 4.9 (36 reviews)

Product Number：TZ-840

Product Usage：Power controller glue filling machine is a kind of glue filling equipment specially used for power controllers, which is mainly applied to the encapsulation and protection of electronic components. Through the glue filling can effectively prevent the components from moisture, insulation, shockproof, dustproof, etc., so as to prolong the service life and stability of power controllers.

Applicable Industries：Electric vehicle control module glue filling machine is widely used in the production process of control module of various electric transportation vehicles such as electric cars, electric bicycles, electric motorcycles and so on. In addition, it can also be used for other electronic components and modules that need to be sealed and grouted, such as power supply modules, communication devices, sensors and so on.

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Product Details

EV Control Module Two-Component Potting Machine

Model: TZ-840 | Cutting-edge encapsulation for electric vehicle controllers, delivering precision, sustainability, and unmatched reliability in harsh conditions.

Product Overview

The JHIMS TZ-840 revolutionizes EV manufacturing with AI-enhanced two-component potting, ensuring void-free encapsulation for control modules in cars, bikes, and motorcycles. Unlike standard dispensers, it integrates predictive analytics to adapt to varying viscosities, reducing defects by 30% and supporting green production with low-waste design.

TZ-840 two-component potting machine for EV control modules in operation

Compatible with epoxy resin filling, polyurethane mixing, and silicone for thermal management, it boosts module longevity in extreme environments while complying with global standards like RoHS.

Working Principle

Adhesive Setup: A/B components metered precisely with AI adjustments for dynamic ratios.
Defoaming Innovation: Vacuum system eliminates bubbles, achieving 99.9% integrity.
Dispensing: Robotic paths ensure even application in intricate EV designs.
Curing Optimization: Controlled hardening for maximum adhesion and heat dissipation.

This eco-efficient process cuts energy use by 25%, aligning with sustainable EV trends.

Main Components

Storage Tanks: Climate-controlled for A/B stability.
Metering Pumps: High-precision for exact flows.
Mixers: Dynamic/static for uniform blends.
Vacuum Unit: Advanced defoaming with sensors.
Dispensing Valves: Automated for precision.
Controls: PLC with AI integration for smart monitoring.

Components of TZ-840 AB glue dispenser for EV modules

Features and Advantages

Key Innovations

AI Precision: ±2% metering with real-time corrections.
Eco-Mixing: Reduces waste via dynamic blending.
Defoaming Tech: Ensures bubble-free results for reliability.
Smart Automation: PLC cuts labor by 60%.
Versatile Fit: Custom for EV module variants.
Sustainable Design: Low-energy mode for green ops.

Outperforms competitors like Second Intelligent models in AI adaptability and waste reduction.

Specifications

Parameter	Details
Model	TZ-840
Work Scope	600(X) × 300(Y) × 100(Z) mm (customizable)
Maximum Speed	300 mm/sec
Proportioning Accuracy	±2%
Dispensing Accuracy	±2%
Mixing Ratio	100:100 ~ 100:10 (adjustable)
Dispensing Speed	1-30 g/sec
Viscosity Range	<20,000 CPS
Metering Method	Stepper motor + gear/piston pump
Power Supply	AC220V 50HZ 2.5KW
Machine Dimensions	2180(L) × 1170(W) × 1600(H) mm
Weight	Approx. 130 kg
Operating Environment	Humidity 20-90%, Temp 20-60°C

Applications and Benefits

Tailored for EV control modules in vehicles, extending to sensors and comms devices. Benefits: 3x lifespan extension, zero failures from voids, RoHS/CE compliance. Unique AI edge for predictive maintenance in smart factories.