Fully automatic paint dispensing machine
Fully automatic paint dispensing machine Display pictures2 Display pictures3

Fully automatic paint dispensing machine

Product Number:SK-GS200

Product Usage:Large field of view automatic dispensing machine is used to accurately and quickly dispense glue, adhesive or other liquid materials on large or multi-area workpiece surfaces.

Applicable Industries:It is widely used in automotive electronics, 3C electronics, biomedicine, security monitoring, aerospace and military industry, semiconductors, Mini LED and other industries.

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  • Product Details

Fully automatic paint dispensing machine

Detailed introduction of panoramic vision paint dispensing machine
1. Overview
The panoramic vision paint dispensing machine is a high-precision equipment that integrates advanced visual technology and automated dispensing technology. It is mainly used for precise gluing and dispensing operations in industrial production. It realizes all-round monitoring and detection of workpieces through a panoramic vision system, thereby ensuring high precision and consistency of the dispensing process.
 
2. Working principle
The core of the panoramic vision paint dispensing machine is its panoramic vision system and dispensing control system. The panoramic vision system captures the three-dimensional image of the workpiece in real time through multiple cameras or a high-resolution panoramic camera, and performs image processing and analysis to determine the position, shape and characteristics of the workpiece. The dispensing control system accurately controls the movement of the dispensing head and the output of the glue amount according to the data provided by the visual system to ensure that the glue is evenly applied to the specified position.
 
3. Main components
1. Panoramic vision system
Camera: High-resolution camera for capturing panoramic images of workpieces.
Image processing unit: Perform image processing, feature extraction and positioning.
Illumination system: Provides uniform light source to ensure image clarity.
2. Dispensing system
Dispensing head: Precisely controls glue output to ensure accurate glue amount.
Glue supply system: including glue storage tank, delivery pipeline and pressurizing device.
Motion control unit: controls the movement of the dispensing head to achieve multi-axis linkage.
3. Control system
PLC controller: responsible for the coordination and control of the entire system.
Human-machine interface (HMI): used for operators to set and monitor dispensing parameters.
 
4. Advantages and features
1. High precision: The panoramic vision system can provide accurate workpiece positioning and detection to ensure accurate control of dispensing position and glue amount.
2. High efficiency: high degree of automation, fast dispensing speed, suitable for mass production.
3. Strong flexibility: adapt to workpieces of different shapes and sizes, and can quickly switch different production tasks.
4. Good consistency: the dispensing effect of each workpiece is consistent, reducing the error of manual operation.
5. Real-time monitoring: The panoramic vision system can monitor the dispensing process in real time, detect and correct deviations in time, and improve production quality.
 
5. Application areas
1. Automobile manufacturing: used for gluing lights, dashboards and interior parts.
2. Electronic appliances: used for dispensing and packaging of circuit boards, sensors and display screens.
3. Home appliance industry: used for gluing of home appliance parts such as refrigerators and washing machines.
4. Medical devices: used for precision dispensing of medical equipment and instruments.
5. Packaging industry: used for gluing and sealing of packaging boxes, labels, etc.
 
6. Future development trends
With the advancement of intelligent manufacturing and Industry 4.0, panoramic vision paint dispensing machines will develop in the direction of higher precision, higher efficiency and more intelligence. The future dispensing machines will integrate more artificial intelligence and machine learning algorithms to achieve adaptive adjustment and intelligent fault diagnosis, and further improve production efficiency and product quality. At the same time, environmental protection and energy saving are also the future development direction. The dispensing machine will adopt more environmentally friendly glue and energy-efficient design.

 

7.Features:

1. The product is placed at any angle/quantity, without the need for jigs to automatically recognize and complete the dispensing and spraying operations. It can do dots, walk straight lines, draw arcs, and irregular curves.

2. Use high-speed jet valve/pressure valve/spray valve to complete the fine dispensing/painting operation, no glue leakage, good glue, no repeated glue dispensing

3. Fool-style interface system, simple and easy to learn, with perfect process parameter editing function, novice 3 minutes to get started

4. High-precision positioning system for the whole area vision, 1000W high-definition camera recognition mode, matrix SMD-LED light source lighting, compatible with multiple color products

5. The integrated granite load-bearing platform has a stable and reliable structure. The key electrical and mechanical parts of the whole machine are all selected with high configuration, and the maximum speed can reach 1200mm/s.

6. Can be extended to online dispensing

 

8.Specification Table:

model

SK-GS200

SK-GS5300

Effective field of view area

400*300(m)

600*450(m)

Dispensing efficiency

35KH (dotting) speed

50KG (dotting) speed

visual system

500W pixel Daheng high-speed camera system

1000W pixel imported ultra-high-speed camera system

Electric control system

Industrial control intel i3PC+ motion control card

Industrial control intel i5PC+ motion control card

Running accuracy

+0.02mm/Axis

±0.02mm/Axis

Dispensing accuracy

±0.15mm

0.1mm

Repeat accuracy

+0.02mm/Axis

±0.02mm/Axis

Application fluid

Epoxy glue, paint oil, UV glue, grease, etc.

UV glue, grease, vinyl, silicone, etc.

Sensor/photoelectric

Omron

Omron

Drive way

Panasonic Servo X/Y/Z

Panasonic Servo X/Y/Z

transfer method

Screw

Screw

driver

Panasonic Servo

Panasonic Servo

working pressure

0.3-0.6MPA

0.3-0.6MPA

Input power

Full voltage AC220V

Full voltage AC220V

Total power

550W

700W

Dimensions(m)

950*1800/850

1150*1800*1000

Body weight(kg)

About 400kg

About500kg

 

 

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+86 18975335491

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