Automatic Battery Potting Machine

Name: Automatic Battery Potting Machine
Brand: JHIMS
SKU: TZ-AB850
Price: 8360 USD
Availability: InStock
Rating: 4.9 (32 reviews)

Product Number：TZ-AB850

Product Usage：Energy battery automatic glue filling machine is mainly used to accurately and evenly inject the potting glue into the battery shell or components during the battery manufacturing process to provide sealing, waterproof, shockproof and other protective functions.

Applicable Industries：The power glue filling machine is widely used in the manufacturing process of various power modules, especially in fields such as power adapters, industrial power supplies, LED driver power supplies, and new energy power supplies.

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Product Details

Automatic Battery Potting Machine

Detailed introduction to our high-precision automatic glue filling machine for energy batteries. This equipment ensures uniform potting for sealing, waterproofing, and shockproofing in battery manufacturing.

Automatic Battery Potting Machine for Lithium-Ion Batteries

Overview

The automatic battery potting machine is essential for injecting glue into battery shells or components, providing protection for lithium-ion, nickel-metal hydride, and lead-acid batteries. See our related controller glue filling machine.

Main Functions and Features

High-Precision Dispensing: ±2% accuracy with servo motors for controlled glue amount and speed, reducing waste by up to 20%.
Intelligent Control: Touchscreen interface for easy parameter setting, multiple modes, and fault diagnosis.
Efficient Production: Continuous operation with fast mold changes, boosting throughput in large-scale setups.
Advanced Glue System: Anti-sedimentation mixing, automatic cleaning to prevent blockages and extend lifespan.
Chinese interface with error correction for user-friendly operation.
Powerful editing system storing multiple data sets for quick line changes.
Customizable three-axis platform for stable, jitter-free filling.
Adjustable suction valve to prevent dripping or overflow.
Precise gear pump for consistent output.
Dynamic mixing with rotating seal for uniform results.
Pressure sensor, timing discharge, and multi-layer filters with level alarms.
Optional AB bucket functions: mixing, heating, vacuuming.

Technical Parameters

Parameter	Details
Model	TZ-AB850
Work Scope	600(X)300(Y)100(Z) mm (customizable)
Max Speed	300mm/sec
Proportioning Accuracy	±2%
Spit Out Accuracy	±2%
Mixed Ratio	100:100~100:20 or 100:20~100:10
Glue Speed	1g/sec~15g/sec or 5g/sec~30g/sec
Viscosity	<20,000 CPS
Measurement Method	Stepper motor + gear pump/rotary plunger pump servo motor + piston pump
Transfer Method	Micro stepping motor + timing belt (optional servo + ball screw)
Power Supply	AC220V 50HZ 2.5KW
Machine Size	2180(L)1170(W)1600(H) mm
Weight	About 130kg
Environment	Humidity: 20-90%, Temperature: 20-60°C
XYZ Axis Motor	High-precision micro-stepping motor with driver
Tank Mixing System	One/two sets (optional)
Guide	Taiwan TBI/Shanghai Bank
Static Mixing Valve	Optional dynamic based on glue
Metering Pump	Gear/rotary plunger/piston based on glue
Metering Motor	Stepping motor
Storage Barrel	15L/30L/70L, optional vacuum/heating
Hose	Teflon tube
Software	Automatic R&D
Dynamic Stirring Detection	Optional
Glue Outlet Pressure Detection	Optional
Semi-Automatic Cleaning	Optional

Application Scenarios

Lithium-Ion Batteries: For EVs, tools, electronics – reliable packaging for harsh environments.
Nickel-Metal Hydride: Hybrid vehicles with superior sealing and insulation.
Lead-Acid: Automotive and storage systems with corrosion-resistant potting.

Benefits for Manufacturers

Enhance protection against moisture and shocks, extending battery life by 25%. Cost savings via precise metering (30-50% efficiency gain vs. manual). Versatile for AB glues, eco-friendly with low energy use.

How It Works

Load glue into barrels.
Set parameters on touchscreen.
Mix and dispense via pumps.
Sensors ensure even filling.
Auto-clean for maintenance.

Industry 4.0 Integration (Innovative Feature)

IoT-enabled monitoring for real-time data, predictive maintenance, reducing downtime by 40%. Compatible with smart factories for seamless automation.

Sustainability Edge

Energy-efficient design minimizes waste; uses recyclable materials, supporting green manufacturing goals.

Comparison with Competitors

Unlike standard dispensers, our machine offers patented degassing for bubble-free results and 20% higher efficiency in high-viscosity glues, outperforming models from Graco or Alibaba suppliers in precision for EV batteries.