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Location： Home » Product Center » Glue Dispenser series » Automatic glue filling machine

Energy battery automatic glue filling machine

Energy battery automatic glue filling machine

Product Number：TZ-AB85402

Product Usage：Energy battery automatic glue filling machine is mainly used to accurately and evenly inject the potting glue into the battery shell or components during the battery manufacturing process to provide sealing, waterproof, shockproof and other protective functions.

Applicable Industries：The power glue filling machine is widely used in the manufacturing process of all kinds of power modules, especially for the following fields: 1. Power adapter: cell phone charger, notebook power adapter, etc. 2. Industrial power supply: power supply module used in automation equipment, industrial control system. 3. LED driver power supply: to ensure the stability of LED driver power supply in various harsh environments. 4. New energy power supply: such as solar inverter, electric vehicle charging module, etc.

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Product Details

Energy battery automatic glue filling machine

Detailed introduction of automatic glue filling machine for energy batteries

1. Overview

The automatic glue filling machine for energy batteries is a key equipment used in the battery manufacturing process. It is mainly used to evenly and accurately inject the potting glue into the battery shell or components to provide sealing, waterproof, shockproof and other protection functions. The equipment is widely used in the production of various types of batteries such as lithium-ion batteries, nickel-metal hydride batteries, lead-acid batteries, etc.

2. Main functions and features

1. High-precision glue filling:

Equipped with advanced metering and control systems to ensure that the amount and position of each glue filling can be accurately controlled, reduce material waste, and improve product consistency.

The servo motor is used to control the glue amount and speed to achieve high-precision, multi-mode glue filling operation.

2. Intelligent control system

Equipped with a human-machine interface, easy operation, and flexible parameter setting.

Supports multiple glue filling modes and program switching to meet different production needs.

With automatic alarm and fault diagnosis functions, it is easy to maintain and manage.

3. Efficient production capacity:

With a high degree of automation, it can carry out large-scale production continuously and stably, and improve production efficiency.

Equipped with a fast mold change system to reduce downtime when changing product models.

4. Excellent glue processing system:

The glue delivery system adopts an anti-sedimentation design to ensure uniform mixing of glue and avoid precipitation and blockage.

Equipped with automatic cleaning function to prevent glue from solidifying in pipes and nozzles, and improve the service life of the equipment.

3. Technical parameters

Glue filling speed: can be adjusted according to needs, generally between 10-50 times per minute.

Glue filling accuracy: ±0.01g, to ensure the accuracy of each glue filling.

Applicable glue: epoxy resin, polyurethane, silicone and other potting materials.

Working temperature: 5℃-40℃, adapt to normal work under different ambient temperatures.

Power supply: AC 220V/50Hz, power about 2-5kW.

4. Application scenarios

1. Lithium-ion battery manufacturing:

In the fields of electric vehicles, power tools, consumer electronics, etc., lithium-ion batteries require high-reliability packaging to ensure their stable performance in various environments.

2. Nickel-metal hydride battery production:

Widely used in hybrid vehicles and consumer electronics, requiring the glue filling process to provide excellent sealing and insulation performance.

3. Lead-acid battery production:

Used in automotive starting batteries and industrial energy storage systems, with high requirements for the corrosion resistance and durability of the glue filling machine.

5.Features:

1. Chinese operation interface, simple and easy to learn, professional error correction and foolproof design

2. Powerful lesson editing operating system, which can store multiple sets of data, and improve the programming time for line change

3. The three-axis platform can be customized to realize contact and quick glue filling, without jitter, and improve stability

4. The glue output ratio, time, speed, amount of glue, easy to set

5. Adjustable instantaneous suction shut-off valve, good ratio, anti-drawing, glue dripping, and a new breakthrough in glue overflow

6. Precise wear-resistant metering gear pump, strong continuous glue output, can be customized

7. Automatically develop the speed servo dynamic mixing system to ensure uniform mixing and unique rotating seal design

8. Equipped with automatic pressure sensor, timing discharge function and automatic cleaning function

9. Multi-layer filter system for material barrel, and equipped with sensitivity liquid level sensor alarm system

Note: The AB plastic bucket can be equipped with automatic mixing, automatic heating, and vacuuming functions.

6.Specification Table:

model	TZ-AB85402
The scope of work	600（X）300（Y）100（Z）mm（customizable）
Maximum speed	300mm/sec
Proportioning accuracy	±2%
Spit out accuracy	±2%
Mixed ratio	100:100~100:20 or 100:20~100:10
Spit glue speed	1g/sec~15g/sec 5g/sec~30g/sec
Operational viscosity	＜20000CPS
Measurement method	Stepper motor + gear pump/rotary plunger pump servo motor + piston pump
transfer method	Micro stepping motor + timing belt (optional servo motor + ball screw)
power supply	AC220V 50HZ 2.5KW
Machine size	2180（L）1170（W）1600（H）mm
weight	About 130kg
working environment	Humidity: 20-90%, temperature: 20-60℃
XYZ axis stepper motor	High-precision micro-stepping motor with driver
Tank mixing system	One set/two sets (optional)
guide	Taiwan TBI/Shanghai Bank
Static mixing valve	Optional dynamic mixing valve according to glue
High-precision metering pump	According to the glue, it can be equipped with gear pump or rotary plunger pump/piston pump
Metering motor	Stepping motor
Storage barrel	15L/30L/70L, optional vacuum deaeration or heating function
Hose	Teflon tube
Automatic glue filling software	Automatic research and development
Dynamic stirring detection system	Optional
Glue outlet pressure detection	Optional
Semi-automatic cleaning device	Optional