JHIMS | CCD AB glue automatic dispensing machine

Product Number：SZF-550

Product Usage：AB two-component dispensing machine is a device used to mix two-component adhesives (such as epoxy resin, polyurethane, etc.) in precise proportions and evenly apply them to the target surface.

Applicable Industries：It is widely used in electronic manufacturing, automotive industry, medical equipment and construction.

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Product Details

CCD AB glue automatic dispensing machine

Ⅰ、Working Principle

AB two-component dispensing machine delivers component A and component B (usually the main agent and curing agent) from the storage tank to the mixing head through an independent conveying system. The mixing head mixes the two components according to the preset ratio, and the mixed adhesive is evenly applied to the target surface through the dispensing needle. The equipment is usually equipped with a precision metering pump and a control system to ensure the accuracy of the glue amount and mixing ratio.

Ⅱ、 Main components

1. Storage tank: A container for storing components A and B, usually equipped with a heating and stirring device to maintain the fluidity and uniformity of the adhesive.

2. Metering pump: A precision metering pump is used to accurately control the flow of components A and B to ensure delivery in a predetermined ratio.

3. Mixing system: A static or dynamic mixing head used to fully mix components A and B. Static mixers use static elements in the mixing tube to achieve mixing, while dynamic mixers rely on rotating blades or screws for mixing.

4. Dispensing needle: Precision dispensing needles are used to accurately apply the mixed adhesive to the target surface. Different needle specifications can be selected according to needs.

5. Control system: PLC or computer control system, used to set and control various parameters of the dispensing machine, such as mixing ratio, dispensing speed and glue volume.

Ⅲ、 Main features

1. High precision: The precise metering and mixing system ensures the accuracy of the ratio of components A and B, avoiding curing problems caused by uneven mixing or imbalanced ratios.

2. Programmable: The advanced control system allows users to program various dispensing parameters to meet different application requirements.

3. Diversity: Suitable storage tanks, mixing systems and dispensing needles can be selected according to different adhesive types and application requirements.

4. Efficiency: The automated dispensing process greatly improves production efficiency and reduces the errors and workload of manual operations.

5. Stability: The equipment has a reasonable structural design, stable and reliable operation, and easy maintenance.

Ⅳ、 Application areas

1. Electronic manufacturing: used for component packaging, chip bonding, LED packaging, etc. on coating circuit boards.

2. Automotive industry: used for bonding, sealing and coating of automotive parts, such as headlights, dashboards, etc.

3. Medical equipment: used for assembly and bonding of medical devices, such as syringes, diagnostic equipment, etc.

4. Construction industry: used for bonding and sealing of doors, windows and curtain walls.

Ⅴ、 Precautions for use

1. Storage and use environment: The storage tank and working environment should be kept clean and dry to avoid impurities and moisture from mixing into the adhesive.

2. Ratio setting: The mixing ratio of components A and B should be accurately set before use to ensure the dispensing effect.

3. Equipment maintenance: Regularly check and maintain the metering pump, mixing head and dispensing needle to ensure the normal operation and service life of the equipment.

4. Operation safety: Operators should wear protective equipment to avoid contact between the adhesive and the skin and eyes.

Ⅵ、 Features

1. Automatic identification using local visual alignment system and high-precision visual positioning system;

2. Non-contact high-precision jet dispensing system is used to perform precise dispensing of small amounts of glue in small gaps;

3. Optional high-precision laser automatic height measurement system can accurately identify product height changes to ensure the consistency of dispensing height;

4. Automatically identify defective products or products that do not require dispensing, saving production costs;

5. By using CCD images for programming, it is more convenient and faster to write teaching programs, and the programming position accuracy is greatly improved;

6. Only a few simple teaching instructions are needed to complete complex detection functions;

The image detection system uses an industrial CCD camera with a detection accuracy of 0.01mm; the laser height detection system uses a laser sensor for height measurement, and the repeated detection accuracy can reach 0.005mm.

Ⅶ、Planning table:

model	Automatic dispenser
stroke	500/500/100 (customized on demand)
Programmatically	Teaching programming or graphics import
Movable graphic trajectory	Point, straight line, arc, full circle, curve, polyline, spiral, ellipse
Dispensing needle	Plastic needle/TT needle
Dispensing tube	3CC/5CC/10CC/30CC/55CC/100CC/200CC/300CC/500CC
Minimum discharge	0.01ml
Glue frequency	5 times/sec
load	Y/X axis load	10kg
	Z axis load	5kg
Axis moving speed X/Y/Z (mm)	0-600mm/sec
Decomposing ability	0.01mm/Axis
Repeat positioning accuracy (mm)	Screw drive	0.01-0.02
	Synchronous belt drive	0.02-0.04
Program recording mode	At least 100. 5000Points per group
Display method	LCD teaching box
Motor system	Japan micro stepping precision motor
transfer method	guide	Taiwan Shangyin Linear Guide
	Screw	Taiwan Silver Screw
	Belt	Italy Elate Synchronous Belt
	X/Y/Z axis synchronous belt is standard configuration, Z axis screw is optional, X/Y/Z axis screw is customized
Motion tweening function	3axis (any route in 3 three-dimensional space)
Input power	Full voltage AC110V-220V
External control interface	RS232
Motor control axis	3-axis
Axis dynamic range	X axis	500（Customized according to needs）
	Y axis	500（Customized according to needs）
	Z axis	100（Customized according to needs）
	R axis	（Customized according to needs）
Dimensions	120011501800
Body weight	700kg