Precision CCD AB Glue Dispenser

Working Principle

The AB two-component dispenser feeds A and B components (main agent and curing agent) from storage tanks to a mixing head via independent systems. The head mixes them at preset ratios, and the blended adhesive is applied evenly through a precision needle. Equipped with advanced metering pumps and controls for optimal glue volume and ratio accuracy.

Main Components

• Storage Tanks: For A and B components, with heating and stirring for fluidity and uniformity.
• Metering Pumps: Precision control for accurate flow and ratio maintenance.
• Mixing System: Static or dynamic heads for thorough blending.
• Dispensing Needle: Customizable for precise application.
• Control System: PLC/computer for parameter settings like ratio, speed, and volume.

Key Features

• High Precision: Ensures exact ratios, preventing curing issues from uneven mixing.
• Programmable: Customize parameters for diverse needs.
• Versatile: Adaptable to various adhesives and applications.
• Efficient: Automation boosts production and reduces manual errors.
• Stable: Robust design for reliable, low-maintenance operation.
• CCD Vision: Automatic alignment and defect detection for superior accuracy.
• Laser Height Measurement: Ensures consistent dispensing height.
• Non-Contact Jetting: Precise small-volume dispensing in tight spaces.

Application Areas

• Electronics: PCB coating, chip bonding, LED encapsulation.
• Automotive: Bonding and sealing parts like headlights and dashboards.
• Medical: Device assembly and bonding, e.g., syringes.
• Construction: Door, window, and curtain wall sealing.
• Aerospace: Precision bonding for components requiring high durability.

Precautions for Use

• Environment: Keep tanks and workspace clean and dry to avoid contaminants.
• Ratio Setting: Accurately set A:B ratios for optimal results.
• Maintenance: Regularly inspect pumps, heads, and needles.
• Safety: Use protective gear to prevent skin/eye contact.

Innovative Features

Our dispenser integrates Industry 4.0 compatibility for smart manufacturing, including IoT monitoring for real-time performance tracking and predictive maintenance. This reduces downtime by 30% compared to traditional models.

• Automatic Visual Alignment: CCD for product recognition and positioning.
• Defect Identification: Skips faulty products to cut costs.
• CCD Programming: Faster, more accurate path creation.
• Detection Accuracy: CCD at 0.01mm, laser at 0.005mm.

Specifications

Competitor Comparison

Our machine outperforms competitors in precision and customization, reducing defects by up to 50% in high-volume production.

Case Study: Electronics Manufacturing

A leading PCB manufacturer integrated our dispenser, achieving 40% faster throughput and 90% error reduction, enhancing ROI within 6 months.

Sustainability Benefits

Minimize waste with precise dispensing and eco-friendly design, supporting green manufacturing initiatives.

How It Works

1. Load A and B adhesives into tanks.
2. CCD scans and aligns workpiece.
3. Mix and dispense via programmable paths.
4. Laser maintains height; auto-clean prevents buildup.

FAQs

• What adhesives does it support? Two-component like epoxy, ratios up to 10:1.
• Is setup easy? Yes, with intuitive LCD and teaching programming.
• How to maintain? Auto-cleaning and modular design.
• Customization? Yes, for strokes, ratios, and integration.