JHIMS | Capacitor axial automatic insertion feeder

Product Number：JH-BD-03

Product Usage：The Capacitor Axial Automatic Insertion Feeder is a specialized piece of PCB assembly equipment designed to automatically pick and place electronic components such as axial and radial capacitors onto PCB boards. It improves both production efficiency and assembly accuracy for a range of applications, including SMT (Surface Mount Technology) and THT (Through-Hole Technology) processes.

Applicable Industries：Widely used in electronics manufacturing industries, including consumer electronics, communication equipment, automotive electronics, medical devices, and industrial control systems, this feeder is particularly valuable for automated assembly lines where consistent, high-speed insertion is needed.

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Capacitor axial automatic insertion feeder

Radial insertion feeder

Ⅰ、Introduction to Capacitor Axial and Radial Automatic Insertion Feeders

In the fast-paced world of PCB manufacturing, the need for precision and efficiency is paramount. Capacitor axial automatic insertion feeders, also compatible with radial component insertion, are designed to enhance assembly workflows by automating capacitor placement on PCB assembly lines. These feeders streamline the insertion of axial and radial capacitors, thereby optimizing throughput and ensuring high-quality results in PCB assembly automation.

Ⅱ、Key Features of the Capacitor Insertion Machine

1、Automated Feeder Mechanism: The machine's advanced feeding system precisely positions axial and radial capacitors for accurate component placement on PCBs.

2、Adjustable Settings: Operators can easily modify settings to suit various capacitor sizes and types, adding flexibility to PCB production.

3、High-Speed, High-Precision: With both speed and accuracy, the feeder minimizes misalignments and enhances component placement.

4、Compatibility with Modern Assembly Equipment: Seamlessly integrates with pick-and-place machines and automated component insertion systems.

5、Quality Control: Equipped with sensors to monitor insertion accuracy, ensuring consistent, defect-free assembly.

Ⅲ、Advanced Capabilities of the Capacitor Insertion System

1、Automated Process: Capable of feeding, shaping, cutting, bending, and inserting components, this automated feeder system is ideal for SMT and THT assembly lines.

2、Integration Flexibility: The feeder is compatible with PCB assembly automation setups and other surface mount and through-hole technology (THT) processes.

3、Customizable Feeder Options: Adaptable for tubular component feeders, SMD components, and other non-standard equipment needs, allowing further customization for various PCB manufacturing equipment.

Ⅳ、Capacitor axial automatic insertion feeder technical parameters

Dimensions	Length x width x height	720x92x165mm
Dimensions	weight	10Kg
Applicable materials	Material type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire diameter	Wire core 0.3-1.0mm
	Cut foot length	3-6mm (length can be adjusted)
	Taping paper hole distance	12.7mm and 15mm (the two cannot be used in common）
Structural part	Feeding method	Vertical braiding material
	Feeding	Motor drives two feeding wheels for feeding
	Foot cutting function	Made of imported materials, the length of the cutting foot is adjustable
	Shaping function	Change different plastic molds according to the spacing of the material feet
	Bending function	The component can be bent 90° (this function is optional)
	Material positioning method	Split
	Paper tape discharge	Rotate through the feeding wheel (the tail can be cut off)
Electrical parts	Operating Voltage	24V
	Average current/peak current	4A/6A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	PLC control
	Drive way	Stepping motor
	Electric mechanism	Type 42/Type 86
	Motor speed	600 rpm
Feeding part	Action cycle time	1S
	Feeding position adjustment	The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
	Feeding accuracy	±0.2mm
	Whether the feed is detected	Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times (cutter is a consumable)

Ⅴ、Benefits for Electronic Manufacturing

1、Increased Productivity: Automating the insertion process significantly boosts throughput, reducing cycle times in electronics production.

2、Improved Accuracy: The precision automation minimizes the chance of misalignment or component damage, increasing first-pass yields.

3、Cost Efficiency: While initial setup investment may be required, long-term savings in labor costs and improved operational efficiency justify the use of automated PCB assembly equipment.

4、Scalability: Designed to scale easily, meeting increased production demands without sacrificing quality or efficiency.

odd-form component insertion feeder