Auto Capacitor Insertion Machine | JHIMS

Name: Auto Capacitor Insertion Machine | JHIMS
Brand: JHIMS
SKU: JH-BD-03
Price: 360 USD
Availability: InStock
Rating: 4.9 (36 reviews)

Product Number：JH-BD-03

Product Usage：The Capacitor Axial Automatic Insertion Feeder is a specialized piece of PCB assembly equipment designed to automatically pick and place electronic components such as axial and radial capacitors onto PCB boards. It improves both production efficiency and assembly accuracy for a range of applications, including SMT (Surface Mount Technology) and THT (Through-Hole Technology) processes.

Applicable Industries：Widely used in electronics manufacturing industries, including consumer electronics, communication equipment, automotive electronics, medical devices, and industrial control systems, this feeder is particularly valuable for automated assembly lines where consistent, high-speed insertion is needed.

National Advisory Hotline：

+86 18975335491

Advisory

Product Details
Live Demo Video

Automatic Capacitor Insertion Machine for PCB Assembly

JH-BD-03 Capacitor Insertion Machine

Introduction to Capacitor Insertion Feeders

In the competitive electronics manufacturing industry, precision and efficiency are critical for PCB assembly. The JH-BD-03 Automatic Capacitor Insertion Machine from JHIMS automates the placement of axial and radial capacitors on printed circuit boards (PCBs), enhancing productivity in Surface Mount Technology (SMT) and Through-Hole Technology (THT) assembly lines. This advanced machine ensures high-quality results, making it ideal for various electronic applications.

Key Features of the JH-BD-03

Automated Feeder Mechanism: Precisely positions axial and radial capacitors, reducing errors and speeding up PCB assembly.
Adjustable Settings: Configurable for various capacitor sizes, offering flexibility for diverse PCB production needs.
High-Speed and Precision: Combines rapid insertion with ±0.2mm accuracy, minimizing misalignments.
Compatibility: Integrates with pick-and-place machines and automated systems for seamless operation.
Quality Control: Equipped with sensors to ensure defect-free component placement.

Close-up of JH-BD-03 Capacitor Feeder

Advanced Capabilities

Automated Process: Handles feeding, shaping, cutting, bending, and inserting, ideal for SMT and THT lines.
Integration Flexibility: Compatible with various PCB assembly setups, enhancing automation efficiency.
Customizable Options: Supports tubular and SMD component feeders for tailored manufacturing needs.

Technical Parameters

Category	Parameter	Value
Dimensions	Length x Width x Height	720x92x165mm
Dimensions	Weight	10kg
Applicable Materials	Material Type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire Diameter	Wire core 0.3-1.0mm
	Cut Foot Length	3-6mm (adjustable)
	Taping Paper Hole Distance	12.7mm and 15mm (not interchangeable)
Structural Part	Feeding Method	Vertical braiding material
	Feeding	Motor drives two feeding wheels
	Foot Cutting Function	Imported materials, adjustable cut length
	Shaping Function	Changeable plastic molds based on material spacing
	Bending Function	Optional 90° component bending
	Material Positioning Method	Split
	Paper Tape Discharge	Rotates through feeding wheel (tail can be cut)
Electrical Parts	Operating Voltage	24V
	Average Current/Peak Current	4A/6A
	Working Pressure	0.4-0.6Mpa
	Operation Method	Key operation
	PC Connection	8-pin Ø 16mm aviation plug
	Communication Method	Supports IO communication or self-control
	Software Control	PLC control
	Drive Way	Stepping motor
	Electric Mechanism	Type 42/Type 86
	Motor Speed	600 rpm
Feeding Part	Action Cycle Time	1s
	Feeding Position Adjustment	Y-direction via split piece, X-direction via limit block
	Feeding Accuracy	±0.2mm
	Feed Detection	Front-end optical fiber detection, alarms after 3 misses
Inspection Record	Feeding Test	1000 continuous feeds without exception
	Aging Test	48 hours continuous operation without exception
	Service Life	5 years
	Cutter Life	5 million cuts (cutter is consumable)

Benefits for Electronic Manufacturing

Increased Productivity: Automates insertion to boost throughput and reduce cycle times.
Improved Accuracy: Precision automation minimizes misalignment, enhancing first-pass yields.
Cost Efficiency: Reduces labor costs and improves operational efficiency over time.
Scalability: Scales to meet increased production demands without compromising quality.

JH-BD-03 Odd-Form Component Feeder

JH-BD-03 Axial Capacitor Feeder

Why Choose the JH-BD-03?

The JH-BD-03 stands out for its versatility and precision in PCB assembly:

Dual Compatibility: Handles both axial and radial capacitors, reducing equipment needs.
High-Speed Performance: Rapid insertion rates boost production efficiency.
Precision Engineering: ±0.2mm accuracy ensures defect-free assembly.
Wide Applications: Ideal for consumer electronics, automotive, medical, and industrial systems.

Industry Applications

Consumer Electronics: Enhances assembly of smartphones, TVs, and appliances.
Automotive Electronics: Supports reliable vehicle control system production.
Medical Devices: Ensures precision for critical healthcare equipment.
Industrial Control: Optimizes robust control system manufacturing.

Use Case Examples

Smartphone Manufacturing: The JH-BD-03 automates capacitor insertion for compact PCB designs, ensuring high precision.
Automotive Sensors: Supports rapid assembly of sensor boards with reliable THT capacitor placement.

Frequently Asked Questions

What types of capacitors can the JH-BD-03 handle? The machine handles axial and radial capacitors, including electrolytic, Y, and square types.
Is the JH-BD-03 compatible with my existing PCB assembly line? Yes, it integrates with pick-and-place machines and automated systems for seamless operation.
What is the feeding accuracy of the JH-BD-03? It offers a feeding accuracy of ±0.2mm, ensuring precise component placement.