Capacitor axial automatic insertion feeder

Product Number：JH-BD-03

Product Usage：Axial insertion feeders are used to automatically pick and accurately place surface mount components onto printed circuit boards, improving production efficiency and assembly accuracy.

Applicable Industries：Capacitor axial automatic insertion feeder is mainly used in the electronics manufacturing industry, including consumer electronics, communication equipment, automotive electronics, medical equipment, industrial control and computer hardware.

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Product Details

Capacitor axial automatic insertion feeder

1、Introduction to Capacitor Axial Automatic Insertion Feeder

In the realm of electronic manufacturing, efficiency and precision are paramount. Capacitor axial automatic insertion feeders play a crucial role in enhancing the assembly process of electronic circuits by automating the insertion of axial lead capacitors. These feeders are designed to streamline the workflow in PCB (Printed Circuit Board) assembly lines, ensuring consistent quality and faster production rates.

Radial insertion feeder

2、Capacitor axial automatic insertion feeders are equipped with advanced mechanisms that enable seamless integration into automated assembly systems. They are engineered to handle a variety of axial lead capacitors with precision, ensuring proper alignment and insertion into PCBs without the need for manual intervention.

1. Automated Feeding Mechanism:*The feeder employs a sophisticated feeding mechanism that accurately positions and feeds axial lead capacitors to the assembly line.

2. Adjustable Settings: Operators can adjust the feeder settings to accommodate different capacitor sizes and types, providing flexibility in production.

3. High Speed and Accuracy:These feeders operate at high speeds while maintaining accuracy in component placement, thereby optimizing production efficiency.

4. Integration Capabilities:Designed for seamless integration with robotic assembly systems or pick-and-place machines, ensuring compatibility with modern manufacturing setups.

5. Quality Control:Built-in sensors and monitoring systems check for proper insertion and alignment of capacitors, minimizing errors and ensuring consistent product quality.

3、Capacitor axial automatic insertion feeders Features:

1: Automatically feed the braided materials, shape, cut the feet, bend, and process the braided electronic components.

2: Mount the feeder on the placement machine (or labeling machine and other similar proprietary equipment) to realize the placement of DIP components, saving labor and reducing the transfer process.

3: Install the feeder on the special-shaped plug-in machine to realize automatic plug-in. Different plug-in feeders can be customized according to different plug-in machines.

4: Can be combined with non-standard equipment, automatic plug-in, automatic sleeve heat shrinkable tube, automatic component forming.

5: Different types of feeding feeders can be customized according to the customer's machine, choose whether the paper tape is cut, and whether the components need to be bent.

Axial Feeder component insertion feeder

4、Capacitor axial automatic insertion feeder technical parameters

Dimensions	Length x width x height	720x92x165mm
Dimensions	weight	10Kg
Applicable materials	Material type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire diameter	Wire core 0.3-1.0mm
	Cut foot length	3-6mm (length can be adjusted)
	Taping paper hole distance	12.7mm and 15mm (the two cannot be used in common）
Structural part	Feeding method	Vertical braiding material
	Feeding	Motor drives two feeding wheels for feeding
	Foot cutting function	Made of imported materials, the length of the cutting foot is adjustable
	Shaping function	Change different plastic molds according to the spacing of the material feet
	Bending function	The component can be bent 90° (this function is optional)
	Material positioning method	Split
	Paper tape discharge	Rotate through the feeding wheel (the tail can be cut off)
Electrical parts	Operating Voltage	24V
	Average current/peak current	4A/6A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	PLC control
	Drive way	Stepping motor
	Electric mechanism	Type 42/Type 86
	Motor speed	600 rpm
Feeding part	Action cycle time	1S
	Feeding position adjustment	The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
	Feeding accuracy	±0.2mm
	Whether the feed is detected	Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times (cutter is a consumable)

Since there are many types of radial insertion feeders, it is necessary to select a suitable radial insertion feeder based on the specifications, dimensions and requirements of the components. For specific feeders, please contact customer service.

odd-form component insertion feeder

5、Benefits in Electronic Manufacturing

The adoption of capacitor axial automatic insertion feeders offers several benefits to electronic manufacturing processes:

Increased Productivity: By automating the insertion process, production throughput is significantly enhanced, reducing cycle times and increasing overall output.
Improved Accuracy: The precision of automated insertion minimizes the risk of component misalignment or damage, contributing to higher first-pass yields.
Cost Efficiency: While initial investment may be required, the long-term cost savings from reduced labor costs and improved operational efficiency justify the investment in these automated systems.
Scalability: As production demands grow, these feeders can easily scale to meet higher volumes without compromising on quality or consistency.

6、Capacitor axial automatic insertion feeder Video Demonstration：

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