Product Number：JH-BD-02
Product Usage：The Capacitor Radial Insertion Feeder is specifically designed to supply radial lead capacitors, enabling automatic insertion onto PCBs via a pick and place machine. This automated feeder is integral in PCB manufacturing equipment, precisely positioning components to enhance the PCB assembly automation process, thus reducing labor costs and improving accuracy.
Applicable Industries：This radial insertion machine is essential for electronic assembly industries, particularly in PCB production and SMT automation where high-speed component placement is required. Its compatibility with both SMT (Surface Mount Technology) and THT (Through-Hole Technology) assembly lines makes it a versatile tool in PCB assembly equipment.
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Automatic Feeding: The feeder system processes braided materials, shapes and cuts the leads, and precisely positions radial components for automated component insertion.
Seamless Integration: It can be mounted on various PCB assembly machines like pick-and-place and labeling systems to automate capacitor insertion and component placement, streamlining the PCB assembly line.
Customizable Feeder Options: Whether for tubular feeder or tube feeder applications, customization is available to match specific electronic assembly machine needs, including PCB manufacturing automation requirements.
Automated Feeder Control: Equipped with sensors and control systems, it delivers precise quantities to meet high-speed insertion needs in PCB assembly automation.
Versatility: Suitable for various SMD (Surface Mount Device) components and adaptable to different SMT assembly lines or THT assembly lines, offering options for automatic insertion of axial resistors and other electronic parts.
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The feeder provides automated component placement by storing parts in specialized trays or vibratory feeder systems. Sensors monitor component levels, and the feeder system adjusts accordingly for consistent operation in electronics production equipment.
Reliability and Stability: THT plug-ins, widely used in through-hole technology, ensure secure electronic component insertion with high mechanical stability on the PCB.
High Current Suitability: Ideal for high-power applications, they enhance PCB assembly automation in areas needing high current distribution.
Cost-Effectiveness: THT plug-ins remain advantageous in low-volume production, supporting manual soldering and cost-efficient PCB component placement.
| Dimensions | Length x width x height | 720x92x165mm |
| weight | 10Kg | |
| Applicable materials | Material type | Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance |
| Dimensions | 2x2x3-15x15x30mm | |
| Wire diameter | Wire core 0.3-1.0mm | |
| Cut foot length | 3-6mm (length can be adjusted) | |
| Taping paper hole distance | 12.7mm and 15mm (the two cannot be used in common) | |
| Structural part | Feeding method | Vertical braiding material |
| Feeding | Motor drives two feeding wheels for feeding | |
| Foot cutting function | Made of imported materials, the length of the cutting foot is adjustable | |
| Shaping function | Change different plastic molds according to the spacing of the material feet | |
| Bending function | The component can be bent 90° (this function is optional) | |
| Material positioning method | Split | |
| Paper tape discharge | Rotate through the feeding wheel (the tail can be cut off) | |
| Electrical parts | Operating Voltage | 24V |
| Average current/peak current | 4A/6A | |
| working pressure | 0.4-0.6Mpa | |
| Operation method | Key operation | |
| PC connection | 8-pin & oslash; 16mm aviation plug | |
| communication method | Support IO communication or self-control without communication | |
| Software control | PLC control | |
| Drive way | Stepping motor | |
| Electric mechanism | Type 42/Type 86 | |
| Motor speed | 600 rpm | |
| Feeding part | Action cycle time | 1S |
| Feeding position adjustment | The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block | |
| Feeding accuracy | ±0.2mm | |
| Whether the feed is detected | Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm | |
| Inspection record | Feeding test | Achieve 1000 times of continuous feeding without exception |
| Aging test | Continuous operation for 48 hours without exception | |
| Service life | Service life 20 years | |
| Cutter life | 5 million times (cutter is a consumable) |
The JH-BD-02 Radial Insertion Feeder is ideal for various applications in electronics manufacturing, including:
Its precision and versatility make it suitable for both high-volume production and specialized manufacturing processes, ensuring efficient and accurate component insertion across diverse PCB assembly lines.
A radial insertion feeder is a device used in PCB assembly to automate the placement of radial lead components, such as capacitors, onto printed circuit boards. It enhances efficiency by reducing manual labor and ensuring precise component positioning.
Yes, JHIMS offers customizable options for the JH-BD-02 Radial Insertion Feeder to meet specific requirements of SMT or THT assembly lines, including adjustments for different component sizes and production speeds.
The JH-BD-02 is designed to handle various radial lead components, including electrolytic capacitors, Y capacitors, square capacitors, terminals, springs, and bending resistances, making it highly versatile for different electronics manufacturing applications.
The feeder uses advanced sensors and control systems to monitor and adjust component levels, ensuring accurate positioning and feeding. It also features a high-precision feeding mechanism with an accuracy of ±0.2mm, which is critical for high-quality PCB assembly.
Yes, the JH-BD-02 is designed for seamless integration with various PCB assembly machines, including pick-and-place systems and labeling machines. It can be easily mounted and configured to work with different production setups.
The JH-BD-02 Radial Insertion Feeder has a service life of 20 years, with the cutter designed to last for 5 million operations. Regular maintenance and proper usage can help maximize its longevity and performance.
John D., Electronics Manufacturer: "The JH-BD-02 has significantly improved our production efficiency. Its precision and reliability have reduced errors and increased throughput in our SMT lines."
Sarah L., PCB Assembly Engineer: "We appreciate the customizable options of the JH-BD-02. It seamlessly integrated into our existing setup and has been a game-changer for our high-volume production needs."
For more information, customization options, or to request a quote, please contact us. Our team is ready to assist you with your PCB assembly automation needs.
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