JHIMS | PCB Capacitor Radial Insertion Feeder

Product Number：JH-BD-02

Product Usage：The Capacitor Radial Insertion Feeder is specifically designed to supply radial lead capacitors, enabling automatic insertion onto PCBs via a pick and place machine. This automated feeder is integral in PCB manufacturing equipment, precisely positioning components to enhance the PCB assembly automation process, thus reducing labor costs and improving accuracy.

Applicable Industries：This radial insertion machine is essential for electronic assembly industries, particularly in PCB production and SMT automation where high-speed component placement is required. Its compatibility with both SMT (Surface Mount Technology) and THT (Through-Hole Technology) assembly lines makes it a versatile tool in PCB assembly equipment.

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Product Details
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PCB Capacitor Radial Insertion Feeder Axial Feeder

Ⅰ、Radial Insertion Feeder Features:

1、Automatic Feeding: The feeder system processes braided materials, shapes and cuts the leads, and precisely positions radial components for automated component insertion.

2、Seamless Integration: It can be mounted on various PCB assembly machines like pick-and-place and labeling systems to automate capacitor insertion and component placement, streamlining the PCB assembly line.

3、Customizable Feeder Options: Whether for tubular feeder or tube feeder applications, customization is available to match specific electronic assembly machine needs, including PCB manufacturing automation requirements.

4、Automated Feeder Control: Equipped with sensors and control systems, it delivers precise quantities to meet high-speed insertion needs in PCB assembly automation.

5、Versatility: Suitable for various SMD (Surface Mount Device) components and adaptable to different SMT assembly lines or THT assembly lines, offering options for automatic insertion of axial resistors and other electronic parts.

odd-form component insertion feeder

component insertion feeder

Ⅱ、Operation Principle:

The feeder provides automated component placement by storing parts in specialized trays or vibratory feeder systems. Sensors monitor component levels, and the feeder system adjusts accordingly for consistent operation in electronics production equipment.

Ⅲ、Advantages of THT Plug-In Soldering:

1、Reliability and Stability: THT plug-ins, widely used in through-hole technology, ensure secure electronic component insertion with high mechanical stability on the PCB.

2、High Current Suitability: Ideal for high-power applications, they enhance PCB assembly automation in areas needing high current distribution.

3、Cost-Effectiveness: THT plug-ins remain advantageous in low-volume production, supporting manual soldering and cost-efficient PCB component placement.

Radial & Axial Feeder

Ⅳ、PCB capacitor radial insertion feeder Technical Parameters

Dimensions	Length x width x height	720x92x165mm
Dimensions	weight	10Kg
Applicable materials	Material type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire diameter	Wire core 0.3-1.0mm
	Cut foot length	3-6mm (length can be adjusted)
	Taping paper hole distance	12.7mm and 15mm (the two cannot be used in common）
Structural part	Feeding method	Vertical braiding material
	Feeding	Motor drives two feeding wheels for feeding
	Foot cutting function	Made of imported materials, the length of the cutting foot is adjustable
	Shaping function	Change different plastic molds according to the spacing of the material feet
	Bending function	The component can be bent 90° (this function is optional)
	Material positioning method	Split
	Paper tape discharge	Rotate through the feeding wheel (the tail can be cut off)
Electrical parts	Operating Voltage	24V
	Average current/peak current	4A/6A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	PLC control
	Drive way	Stepping motor
	Electric mechanism	Type 42/Type 86
	Motor speed	600 rpm
Feeding part	Action cycle time	1S
	Feeding position adjustment	The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
	Feeding accuracy	±0.2mm
	Whether the feed is detected	Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times (cutter is a consumable)

The JH-BD-02 Capacitor Radial Insertion Feeder significantly advances electronic assembly automation, contributing to high precision insertion and PCB manufacturing efficiency, making it a staple in electronics production and PCB assembly.

Tag: JHIMS PCB Capacitor Radial Insertion Feeder