JHIMS | Capacitor transistor radial insertion feeder

JHIMS | Capacitor transistor radial insertion feeder

Product Number:JH-BD-01

Product Usage:This capacitor transistor radial insertion feeder is widely used in industries such as consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery manufacturing. With exceptional versatility, it is ideal for use in both SMT placement lines and THT insertion lines, meeting diverse electronic component insertion requirements.

Applicable Industries:A capacitor transistor radial insertion feeder is commonly used in the electronics manufacturing industry, particularly in the production of consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery.

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Capacitor Transistor Radial Insertion Feeder

component insertion feeder

Ⅰ、Product Overview
    The JHIMS Capacitor Transistor Radial Insertion Feeder (Model JH-BD-01) is a high-precision machine engineered to optimize automated insertion of radial components, such as capacitors and transistors, into printed circuit boards (PCBs). This feeder significantly enhances the efficiency and accuracy of PCB assembly and circuit board manufacturing processes, making it an essential tool in both Surface Mount Technology (SMT) and Through-Hole Technology (THT) production lines.
 
Ⅱ、Key Features and Components
1、Automated Insertion: The core functionality of this machine is automated insertion of radial components, enhancing production speed and accuracy while minimizing the need for manual labor.
2、Precision Handling: Featuring advanced control systems and a tubular feeding mechanism, this feeder offers high-precision insertion and alignment, making it perfect for delicate Surface Mount Device (SMD) components.
3、Diverse Feeding Mechanisms: The feeder is compatible with tape, paper tape, and reel supplies, enabling flexibility in component placement needs. Customization options are also available for specific applications, such as axial component insertion or automated resistor insertion.
4、Integration with Assembly Lines: This equipment integrates seamlessly with other PCB manufacturing systems such as pick-and-place machines, tube feeders, and reflow ovens, supporting full assembly line automation.

odd-form component insertion feeder

 

Ⅲ、Advantages
1、Increased Efficiency: Automated SMT and THT feeding operations increase assembly line automation, boosting overall production efficiency.
2、Consistency and Precision: Ensures consistent and precise component placement, reducing errors and maintaining product quality.
3、Reduced Labor Costs: Automation reduces manual insertion requirements, lowering production costs.
4、Scalability: Capable of handling high-volume PCB assembly, making it ideal for large-scale production.
 
Radial & Axial insertion feeder

 

Ⅳ、Applications
This automated insertion feeder is suitable for a variety of electronic assembly environments, including:
  • Consumer Electronics: Ideal for high-volume PCB production for smartphones, tablets, and other consumer devices.
  • Automotive Electronics: Provides reliable insertion for electronic components used in automotive systems.
  • Industrial Electronics: Facilitates automated PCB assembly for control systems, sensors, and other industrial devices.
  • Telecommunications: Supports the production of communication devices and network hardware.

Ⅴ、Capacitor transistor radial insertion feeder technical parameters

Dimensions Length x width x height 720x92x165mm
weight 10Kg
Applicable materials Material type Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
Dimensions 2x2x3-15x15x30mm
Wire diameter Wire core 0.3-1.0mm
Cut foot length 3-6mm (length can be adjusted)
Taping paper hole distance 12.7mm and 15mm (the two cannot be used in common)
Structural part Feeding method Vertical braiding material
Feeding Motor drives two feeding wheels for feeding
Foot cutting function Made of imported materials, the length of the cutting foot is adjustable
Shaping function Change different plastic molds according to the spacing of the material feet
Bending function The component can be bent 90° (this function is optional)
Material positioning method Split
Paper tape discharge Rotate through the feeding wheel (the tail can be cut off)
Electrical parts Operating Voltage 24V
Average current/peak current 4A/6A
working pressure 0.4-0.6Mpa
Operation method Key operation
PC connection 8-pin & oslash; 16mm aviation plug
communication method Support IO communication or self-control without communication
Software control PLC control
Drive way Stepping motor
Electric mechanism Type 42/Type 86
Motor speed 600 rpm
Feeding part Action cycle time 1S
Feeding position adjustment The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
Feeding accuracy ±0.2mm
Whether the feed is detected Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record Feeding test Achieve 1000 times of continuous feeding without exception
Aging test Continuous operation for 48 hours without exception
Service life Service life 5 years
Cutter life 5 million times (cutter is a consumable)

    The JHIMS Capacitor Transistor Radial Insertion Feeder is an advanced PCB assembly automation solution that enables electronics manufacturers to meet high-precision, high-volume demands, making it a vital component in modern SMT and THT automation solutions.

 

 

 

 

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