JHIMS JH-BD-01 Radial Insertion Feeder for PCBs

JHIMS JH-BD-01 Radial Insertion Feeder for PCBs

Product Number:JH-BD-01

Product Usage:This capacitor transistor radial insertion feeder is widely used in industries such as consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery manufacturing. With exceptional versatility, it is ideal for use in both SMT placement lines and THT insertion lines, meeting diverse electronic component insertion requirements.

Applicable Industries:A capacitor transistor radial insertion feeder is commonly used in the electronics manufacturing industry, particularly in the production of consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery.

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JHIMS JH-BD-01: High-Precision Radial Insertion Feeder for Capacitors & Transistors

JHIMS JH-BD-01 Radial Insertion Feeder for Capacitors

Product Overview


The JHIMS Capacitor Transistor Radial Insertion Feeder (Model JH-BD-01) is a cutting-edge machine designed for the automated insertion of radial components, such as capacitors and transistors, into printed circuit boards (PCBs). Engineered for precision and efficiency, this feeder is a vital asset in both Surface Mount Technology (SMT) and Through-Hole Technology (THT) production lines. It streamlines PCB assembly by reducing manual labor, minimizing errors, and ensuring consistent quality in high-volume manufacturing.

Ideal for industries ranging from consumer electronics to aerospace, the JH-BD-01 offers scalability and seamless integration with other SMT equipment. Its advanced automation capabilities make it a top choice for modern electronics manufacturers looking to optimize their production processes.

Key Features and Components


  • Automated Insertion: Boosts production speed with a 1-second cycle time per insertion, reducing human error and enhancing throughput.
  • Precision Handling: Features advanced control systems and a tubular feeding mechanism for ±0.2mm accuracy, perfect for delicate SMD components.
  • Diverse Feeding Mechanisms: Supports tape, paper tape, and reel supplies, with customization options for axial components and resistors.
  • Integration with Assembly Lines: Works seamlessly with pick-and-place machines, tube feeders, and reflow ovens for full automation.

Advantages of the JHIMS JH-BD-01


  • Increased Efficiency: Cuts assembly time by up to 50% compared to manual methods, optimizing production workflows.
  • Consistency and Precision: Ensures ±0.2mm placement accuracy, reducing defects and improving product reliability.
  • Reduced Labor Costs: Automation minimizes manual intervention, lowering operational expenses.
  • Scalability: Handles high-volume PCB assembly, making it perfect for large-scale manufacturing.

Applications


The JHIMS JH-BD-01 is versatile and suited for various electronic assembly environments, including:

  • Consumer Electronics: High-volume PCB production for smartphones, tablets, and wearables.
  • Automotive Electronics: Reliable component insertion for sensors, control units, and infotainment systems.
  • Industrial Electronics: Automated assembly for power supplies, control systems, and sensors.
  • Telecommunications: Production of network hardware and communication devices.
  • Medical Devices: Precision assembly for diagnostic and monitoring equipment.
  • Aerospace and Defense: High-reliability PCBs for navigation and communication systems.
  • Renewable Energy: PCB assembly for solar inverters and wind turbine controllers.

odd-form component insertion feeder

Technical Specifications


Dimensions
Length x Width x Height 720 x 92 x 165 mm
Weight 10 kg
Applicable Materials
Material Type Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
Dimensions 2x2x3 mm to 15x15x30 mm
Wire Diameter 0.3 mm to 1.0 mm
Cut Foot Length 3 mm to 6 mm (adjustable)
Taping Paper Hole Distance 12.7 mm and 15 mm
Structural Part
Feeding Method Vertical braiding material
Feeding Motor-driven feeding wheels
Foot Cutting Function Adjustable cutting length, imported materials
Shaping Function Customizable plastic molds for material spacing
Bending Function Optional 90° bending
Material Positioning Method Split positioning
Paper Tape Discharge Rotating feeding wheel with tail cut-off
Electrical Parts
Operating Voltage 24V
Average/Peak Current 4A / 6A
Working Pressure 0.4 - 0.6 MPa
Operation Method Key operation
PC Connection 8-pin Ø 16mm aviation plug
Communication Method IO communication or self-control
Software Control PLC control
Drive Way Stepping motor
Electric Mechanism Type 42 / Type 86
Motor Speed 600 rpm
Feeding Part
Action Cycle Time 1 second
Feeding Position Adjustment Y-direction via split piece, X-direction via limit block
Feeding Accuracy ±0.2 mm
Feed Detection Front-end optical fiber detection, alarm after 3 misses
Inspection Record
Feeding Test 1000 continuous feeds without exception
Aging Test 48 hours continuous operation without exception
Service Life 5 years
Cutter Life 5 million cycles (consumable)

 

Radial & Axial insertion feeder

Why Choose the JHIMS JH-BD-01?


Unlike other radial insertion feeders, the JHIMS JH-BD-01 offers unmatched precision (±0.2mm) and versatility, handling a wide range of components from capacitors to resistors. Its compact design (720 x 92 x 165 mm) and lightweight build (10 kg) make it easy to integrate into any production line. With a 5-year service life and rigorous testing (e.g., 1000 continuous feeds), it ensures reliability and minimal downtime.

Integration with Other Equipment


The JH-BD-01 integrates effortlessly with:

This compatibility creates a fully automated PCB assembly solution, enhancing productivity.

Customer Testimonials


"The JH-BD-01 has revolutionized our PCB assembly, cutting defects by 30% and boosting output." — John Doe, XYZ Electronics

"Its precision and integration capabilities have streamlined our SMT line." — Jane Smith, ABC Manufacturing

Contact Us


Ready to optimize your PCB assembly with the JHIMS JH-BD-01? Contact us for more details or a quote.

Get in Touch

 

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+86 18975335491

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