Capacitor transistor radial insertion feeder - JHIMS

Product Number：JH-BD-01

Product Usage：This capacitor transistor radial insertion feeder is widely used in industries such as consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery manufacturing. With exceptional versatility, it is ideal for use in both SMT placement lines and THT insertion lines, meeting diverse electronic component insertion requirements.

Applicable Industries：A capacitor transistor radial insertion feeder is commonly used in the electronics manufacturing industry, particularly in the production of consumer electronics, automotive electronics, telecommunications equipment, and industrial machinery.

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JHIMS Capacitor Transistor Radial Insertion Feeder

component insertion feeder

Ⅰ、Product Overview

The JHIMS Capacitor Transistor Radial Insertion Feeder (Model JH-BD-01) is a high-precision machine engineered to optimize automated insertion of radial components, such as capacitors and transistors, into printed circuit boards (PCBs). This feeder significantly enhances the efficiency and accuracy of PCB assembly and circuit board manufacturing processes, making it an essential tool in both Surface Mount Technology (SMT) and Through-Hole Technology (THT) production lines.

Ⅱ、Key Features and Components

1、Automated Insertion: The core functionality of this machine is automated insertion of radial components, enhancing production speed and accuracy while minimizing the need for manual labor.

2、Precision Handling: Featuring advanced control systems and a tubular feeding mechanism, this feeder offers high-precision insertion and alignment, making it perfect for delicate Surface Mount Device (SMD) components.

3、Diverse Feeding Mechanisms: The feeder is compatible with tape, paper tape, and reel supplies, enabling flexibility in component placement needs. Customization options are also available for specific applications, such as axial component insertion or automated resistor insertion.

4、Integration with Assembly Lines: This equipment integrates seamlessly with other PCB manufacturing systems such as pick-and-place machines, tube feeders, and reflow ovens, supporting full assembly line automation.

odd-form component insertion feeder

Ⅲ、Advantages

1、Increased Efficiency: Automated SMT and THT feeding operations increase assembly line automation, boosting overall production efficiency.

2、Consistency and Precision: Ensures consistent and precise component placement, reducing errors and maintaining product quality.

3、Reduced Labor Costs: Automation reduces manual insertion requirements, lowering production costs.

4、Scalability: Capable of handling high-volume PCB assembly, making it ideal for large-scale production.

Ⅳ、Applications

This automated insertion feeder is suitable for a variety of electronic assembly environments, including:

Consumer Electronics: Ideal for high-volume PCB production for smartphones, tablets, and other consumer devices.
Automotive Electronics: Provides reliable insertion for electronic components used in automotive systems.
Industrial Electronics: Facilitates automated PCB assembly for control systems, sensors, and other industrial devices.
Telecommunications: Supports the production of communication devices and network hardware.

Ⅴ、Capacitor transistor radial insertion feeder technical parameters

Dimensions	Length x width x height	720x92x165mm
Dimensions	weight	10Kg
Applicable materials	Material type	Electrolytic capacitor, Y capacitor, square capacitor, terminal, spring, bending resistance
	Dimensions	2x2x3-15x15x30mm
	Wire diameter	Wire core 0.3-1.0mm
	Cut foot length	3-6mm (length can be adjusted)
	Taping paper hole distance	12.7mm and 15mm (the two cannot be used in common）
Structural part	Feeding method	Vertical braiding material
	Feeding	Motor drives two feeding wheels for feeding
	Foot cutting function	Made of imported materials, the length of the cutting foot is adjustable
	Shaping function	Change different plastic molds according to the spacing of the material feet
	Bending function	The component can be bent 90° (this function is optional)
	Material positioning method	Split
	Paper tape discharge	Rotate through the feeding wheel (the tail can be cut off)
Electrical parts	Operating Voltage	24V
	Average current/peak current	4A/6A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	PLC control
	Drive way	Stepping motor
	Electric mechanism	Type 42/Type 86
	Motor speed	600 rpm
Feeding part	Action cycle time	1S
	Feeding position adjustment	The Y-direction is adjusted by adjusting the split piece, and the X-direction adjusts the position of the limit block
	Feeding accuracy	±0.2mm
	Whether the feed is detected	Through the front-end optical fiber detection, when there is no material for 3 consecutive times, it will alarm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception
	Service life	Service life 5 years
	Cutter life	5 million times (cutter is a consumable)

The JHIMS Capacitor Transistor Radial Insertion Feeder is an advanced PCB assembly automation solution that enables electronics manufacturers to meet high-precision, high-volume demands, making it a vital component in modern SMT and THT automation solutions.

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