Automatic Axial Resistor Insertion Feeder - JHIMS

Automatic Axial Resistor Insertion Feeder - JHIMS

Product Number:JH-WS-03

Product Usage:The Automatic Axial Resistor Insertion Feeder is specifically designed for use in pick and place machines to handle axial components. This automated feeder system ensures precise placement of components like resistors, capacitors, and diodes in PCB assembly, meeting the rigorous demands of electronic manufacturing. This feeder is compatible with both SMT (Surface Mount Technology) and THT (Through-Hole Technology) processes, enhancing efficiency in PCB manufacturing and assembly line automation.

Applicable Industries:This axial component feeder is widely used in industries such as electronics manufacturing (for PCB production), automotive electronics, telecommunications equipment, medical devices, and consumer electronics. It is ideal for products that require precise component placement of SMD (Surface Mount Device) and THT components onto circuit boards, supporting high-speed insertion and optimized SMT pick and place operations.

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Automatic Axial Resistor Insertion Feeder for SMT Pick and Place

The Automatic Axial Resistor Insertion Feeder from JHIMS is a high-precision solution for automating PCB assembly in SMT and THT processes. Designed for pick and place machines, it handles axial components like resistors, capacitors, and diodes with unmatched efficiency, boosting productivity in electronics manufacturing.

Request a Quote JHIMS Axial Resistor Insertion Feeder Front View

Key Features

  • Precision: ±0.3mm alignment for reliable component placement.
  • Speed: Up to 5000 components/hour for high throughput.
  • Versatility: Supports resistors, triodes, and jumpers.
  • Compatibility: Integrates with Panasonic, Juki, Fuji, and other SMT machines.
  • Durability: 5-year service life with minimal maintenance.
  • Productivity: Automates handling for efficient assembly lines.
  • Quality: Reduces errors with consistent placement.
  • Cost Efficiency: Lowers production costs through automation.
  • Flexibility: Customizable tape widths (35mm, 64mm, 92mm).

JHIMS Axial Resistor Insertion Feeder in Operation

How It Works

The feeder operates through a streamlined process, ensuring precision in PCB manufacturing:

  1. Component Supply: Axial components are fed via taped reels or trays.
  2. Alignment: Components are oriented for accurate insertion.
  3. Insertion: A robotic or pneumatic system places components into PCB holes.
  4. Securing: Leads are bent and trimmed for secure placement.

Technical Specifications

Dimensions Length x Width x Height 730x95x212mm
Weight 8Kg
Applicable Materials Material Type Braided resistance, triode, jumper
Material Size 3x3mm-6x20mm
Taping Width 35mm, 64mm, 92mm (customizable)
Tape Thickness >0.2mm
Structural Part Feeding Method Horizontal taping, boxed material
Feeding Power Cylinder forward push
Positioning Method Positioning key + compression block
Fixing Method Positioning key + compression block
Waste Paper Belt Front end falls vertically
K Organization K position on one or both sides
Electrical Parts Operating Voltage 24V
Current 1A/3A (average/peak)
Working Pressure 0.4-0.6Mpa
Operation Method Key operation
PC Connection 8-pin Ø 16mm aviation plug
Communication IO or self-control
Software PLC-based
Drive Way Electromagnetic valve
Feeding Part Feeding Speed 0.8S
Speed Gear Air pressure regulation
Feeding Accuracy ±0.3mm
Inspection Feeding Test 1000 continuous feedings
Aging Test 48 hours continuous
Service Life 5 years
Cutter Life 5 million times

JHIMS Axial Resistor Feeder Technical Specs

Industry Applications

This feeder is ideal for industries requiring high-precision PCB assembly:

  • Consumer Electronics: Smartphones, tablets, and wearables.
  • Automotive: Vehicle electronics for safety and performance.
  • Telecommunications: Communication devices and infrastructure.
  • Medical Devices: High-reliability medical equipment.

Why Choose JHIMS?

JHIMS delivers unmatched quality and efficiency:

  • Efficiency: Automates placement, reducing labor costs.
  • Quality: Error-free assembly for reliable PCBs.
  • Savings: High throughput lowers production costs.

Explore related products like Radial Insertion Feeders or DIP THT Feeders.

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