JHIMS | Axial Resistor Insertion Feeder for Pick and Place Machine

Product Number：JH-WS-03

Product Usage：The Automatic Axial Resistor Insertion Feeder is specifically designed for use in pick and place machines to handle axial components. This automated feeder system ensures precise placement of components like resistors, capacitors, and diodes in PCB assembly, meeting the rigorous demands of electronic manufacturing. This feeder is compatible with both SMT (Surface Mount Technology) and THT (Through-Hole Technology) processes, enhancing efficiency in PCB manufacturing and assembly line automation.

Applicable Industries：This axial component feeder is widely used in industries such as electronics manufacturing (for PCB production), automotive electronics, telecommunications equipment, medical devices, and consumer electronics. It is ideal for products that require precise component placement of SMD (Surface Mount Device) and THT components onto circuit boards, supporting high-speed insertion and optimized SMT pick and place operations.

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Automatic Axial Resistor Insertion Feeder for Pick and Place Machine

Ⅰ、Automatic axial insertion feeder:

Axial insert feeders are a crucial component in the realm of automated electronic assembly, particularly in pick and place machines. These feeders are designed to handle and supply axial components efficiently during the assembly process. Here's a comprehensive introduction to axial insert feeders and their significance in pick and place machines.

automatic axial insertion feeder

Ⅱ、Key Features of the Axial Insert Feeder

1、Precision and Accuracy: This feeder ensures precise component alignment, which is crucial for maintaining accuracy in automated component placement.

2、High-Speed and Efficiency: Designed for rapid insertion, it boosts pick and place machine throughput and minimizes handling time.

3、Versatility: It accommodates a wide range of tubular and axial components with different lead configurations, suitable for various production needs.

4、Seamless Integration: Fully integrated with SMT machines and PCB assembly equipment, it enables synchronized automated PCB assembly.

5、Durability and Reliability: Engineered for long-lasting performance with minimal maintenance, it withstands continuous operation in SMT assembly lines.

6、Enhanced Productivity: By automating resistor placement and other component handling, this feeder significantly boosts productivity.

7、Consistent Quality: Automation ensures precise, consistent placement, reducing error rates and enhancing assembly quality.

8、Cost Efficiency: Improved throughput and accuracy result in lower production costs and better resource utilization.

9、Flexibility: Capable of handling various axial components, it suits a broad range of applications within electronic assembly.

Ⅲ、Working principle of axial resistance insertion feeder

The SMT THT Axial Resistor Insertion Feeder operates through a series of coordinated steps:

1、Component Supply: Axial resistors are supplied to the feeder in taped reels or trays.

2、Orientation and Alignment: The feeder aligns the resistors, ensuring they are correctly oriented for insertion.

3、Insertion Mechanism: Using a precise robotic arm or pneumatic system, the feeder inserts the resistors into the pre-drilled holes on the PCB.

4、Securing the Components: Once inserted, the leads are bent and trimmed to secure the resistor in place, ensuring it remains fixed during subsequent processing stages.

Ⅳ、Working Principle of the Axial Resistor Insertion Feeder

The Automatic Axial Resistor Insertion Feeder operates through the following steps:

1、Component Supply: Resistors are supplied to the feeder in tubular reels or trays.

2、Orientation and Alignment: The feeder aligns components for precise tube feeding and insertion.

3、Insertion Mechanism: Using a robotic or pneumatic system, it inserts components into pre-drilled PCB holes.

4、Securing Components: Once inserted, the leads are bent and trimmed, ensuring secure placement for further PCB assembly processes.

This high-precision insertion feeder is an essential tool for SMT automation in electronics production equipment, providing seamless automated resistor insertion for efficient, high-quality PCB manufacturing automation.

Ⅴ、Axial resistor insertion feeder technical parameters：

Dimensions	Length x width x height	730x95x212mm
Dimensions	weight	8Kg
Applicable materials	Material type	Braided resistance, braided triode, braided jumper
	Material size	3x3mm-6x20mm
	Material taping width	35mm, 64mm, 92mm (customized according to different widths)
	Tape thickness	>0.2mm
Structural part	Feeding method	Horizontal taping material, boxed material
	Feeding power	Cylinder forward push
	Material positioning method	Material positioning method
	a fixed way	Positioning key + compression block, support other fixed structures
	Waste paper belt recycling	The front end falls vertically
	K organization	K position on one or both sides of the pin
Electrical parts	Operating Voltage	24V
	Average current/peak current	1A/3A
	working pressure	0.4-0.6Mpa
	Operation method	Key operation
	PC connection	8-pin & oslash; 16mm aviation plug
	communication method	Support IO communication or self-control without communication
	Software control	Based on PLC development
	Drive way	The electromagnetic valve
Feeding part	Feeding speed	0.8S
	Speed gear	Air pressure speed regulation
	Feeding accuracy	±0.3mm
Inspection record	Feeding test	Achieve 1000 times of continuous feeding without exception
	Aging test	Continuous operation for 48 hours without exception常
	Service life	Service life 5 years
	Cutter life	5 million times