LED lens Vibratory feeder for SMT machine
Lens vibrating feeder is used for YAMAHA YS12F, SAMSUNG SLM120S, Hanwha Decan L2, SM481, SM482, JUKI jx300, JUKI 350 and other mounters, this kind of lens feeder is used in SMT pick and place machine and also can be used in automation robot.
Below are the pictures of different brands of lens feeders: SMT Pick and Place Machine
Ⅰ、Introduction to Lens Vibratory Feeder
A lens vibratory feeder is a specialized piece of equipment used for automatically transporting and aligning lenses. It uses vibrations to move loose lenses to specific positions, facilitating subsequent processing or assembly. Below are the main components and working principles of a lens vibratory feeder:
Ⅱ、Main Components:
1. Vibratory Bowl:
- The vibratory bowl is the core part of the feeder, usually circular or spiral-shaped, used to hold and convey lenses.
- The inner wall of the bowl has guiding tracks, and by adjusting the shape and size of these tracks, lenses can be aligned to the desired orientation and position as they move.
2. Drive System:
- The drive system typically consists of an electromagnetic or pneumatic vibrator that provides the vibratory power.
- By controlling the vibration frequency and amplitude, the movement speed and feeding efficiency of the lenses can be adjusted.
3. Control System:
- The control system coordinates the operation of the vibratory bowl and the drive system, usually including sensors, a controller, and a human-machine interface (HMI).
- Sensors monitor the movement and positioning of lenses, and the controller adjusts the vibration parameters based on sensor data.
4. Conveying Mechanism:
- The conveying mechanism includes guide rails and chutes that direct lenses from the vibratory bowl to a specified position.
- The design of the conveying mechanism needs to be precise to ensure that lenses are not damaged or jammed during transportation.
Ⅲ、Working Principle:
1. Vibratory Feeding:
- Once the drive system is activated, the vibratory bowl begins to vibrate, causing the lenses to move along the surface of the bowl.
- Due to the combined effect of vibration and gravity, lenses move along the guiding tracks and gradually align in the specified direction.
2. Positioning and Detection:
- When lenses reach a specific position, sensors detect their presence and send signals to the control system.
- The control system adjusts the vibration parameters based on these signals to ensure lenses continue to move at a stable speed.
3. Conveying and Output:
- Aligned lenses are conveyed through guide rails and chutes to the next workstation, usually an automated assembly line or processing equipment.
- Throughout this process, the control system continuously monitors and adjusts to ensure the continuity and reliability of the feeding process.
Ⅳ、Advantages:
1、High Efficiency: High level of automation significantly improves production efficiency.
2、High Precision: Precisely positions and aligns lenses, ensuring assembly quality.
3、Strong Adaptability: Can be adjusted for lenses of different sizes and shapes, with a wide range of applications.
4、Reduced Manual Intervention: Lowers the need for manual operation, reducing human errors and improving production consistency.
Lens vibratory feeders have important applications in high-precision industries like optical device manufacturing, significantly enhancing production efficiency and product quality.
Due to the wide variety of lenses, customized lens vibration feeders require lens samples and what brand of pick and place machine the lenses are used for, such as Samsung SM481P pick and place machine and Hanwha Decan L2 pick and place machine. If it is a pick and place machine of other brands, we need you to help measure the size of the area where your machine is placed.
Below is a customized lens vibrating feeder based on the dimensions measured by the customer：
Ⅴ、Technical parameters of lens vibration feeder:
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Vibrating Disc Feeder Specifications and Technical Parameters
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Dimension
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L x W x H
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1000x1000x950mm(Bowls are made by hand, some variation in size）
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Weight
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Double bowl: 190Kg
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Applicable materials
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Type of material
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Lens, electronic components, hardware, plastic parts, connectors
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Material size
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3x3mm-50x50mm
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Material weight
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10g-300g
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Structural parts
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Feeding method
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Bulk material, vibratory loading
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Feeding bowls
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Topping the left and right bowls
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Feeding method
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Vibration + blowing
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Positioning method
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Fibre optic sensing + PLC
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Fixing method
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Structural positioning
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Screening for polarity
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Can be set according to material
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Electrical parts
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Operating voltage
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220V
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Current
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3A/5A
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Air pressure
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0.4-0.6Mpa
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Mode of operation
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Key operation
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Communication methods
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Support IO communication or control itself without communication
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Software control
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PLC-based development
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Drive type
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Coil drive
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Feeding part
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Feeding speed
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0.8S
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Speed gears
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Voltage and frequency regulation
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Feeding accuracy
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±0.5mm
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Testing records
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Feed test
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Continuous feeding for 2 hours without abnormalities
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Aging test
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48 hours continuous operation without abnormalities
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