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LED panel display module screw machine

LED panel display module screw machine

Product Number：S700/C700

Product Usage：LED panel display module screw machines are automated systems designed to fasten screws into LED display modules accurately and efficiently. These machines enhance the assembly process by providing high precision, consistent quality, and increased productivity.

Applicable Industries：Applications Television Assembly: Ensuring high-quality, reliable assembly of LED display panels in televisions. Advertising Displays: Efficiently assembling large LED panels used in billboards and digital signage. Industrial Displays: Manufacturing robust LED panels for industrial applications, such as control rooms and information boards.

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LED panel display module screw machine

1、LED panel display module screw machine introduction:
LED panel display modules are integral components in various electronic displays, including televisions, billboards, and advertising displays. Ensuring these modules are securely assembled and properly functioning requires precise and reliable fastening methods. LED panel display module screw machines play a crucial role in this process. Here’s a comprehensive look at these machines:
1. Product Description: The desktop four-axis double Y-type automatic screw locking machine is mainly composed of a machine, a locking module, a nail feeding module and a fixture. The control part adopts PLC and handle control, which is suitable for LED modules of different dimensions. It is a model with strong compatibility in the current LED display industry.
2. Features of LED panel screw machine:
1. The workbench of the LED panel screw machine is divided into left and right parts. After the LED module on one side is locked, the LED module on the other side begins to be locked. At this time, the LED module that has been locked can be removed and a new LED module can be put in;
2. The LED panel screw machine adopts an adjustable fixture, which is suitable for LED modules of various sizes, especially suitable for multi-variety and large-scale production occasions.
3. The control button is set at the front end of the LED panel screw machine. When the loading is completed, just press the start button on the corresponding side, and the machine can complete the locking action on that side. The locking on both sides does not interfere with each other, and the operability is strong; when multiple machines are arranged in parallel, one person can operate multiple machines at the same time, which can greatly save labor.
4. The control part adopts PLC and operating handle, which is easy to operate and has stable performance.
 
2、LED panel display module screw machine technical parameters:
name Adsorption type screw locking machine for LED panel display module Air-blowing screw machine for LED panel display modules
model S700 C700
Overall dimensions (length, width and height) 1180mm*700mm*700mm 1050mm*700mm*750mm
weight 80Kg 85Kg
power supply AC220V 50HZ AC220V 50HZ
Applicable screw specifications M0.8-M1.7 (When changing the screw specification, the relevant parts need to be replaced) M0.8-M1.7 (When changing the screw specification, the relevant parts need to be replaced)
efficiency 1.8-2.2 seconds/1 silk 1.3-1.5 seconds/1 silk
Total Power <0.55Kw <0.6Kw
control method Motion control card control + handle operation Motion control card control + handle operation
working pressure 0.55±0.1MPa 0.55±0.1MPa
Nail removal method Adsorption Air blowing
Function 1. Patch function; 2. Capacity counting; 3. Can store 1,000 products, each product can set 2,000 coordinate points;
4. Alarm query function; 5. Pause memory function; 6. Application upgrade function; 7. Coordinate point matrix function;
8. Empty driving test function; 10. Single coordinate point nailing function, etc.
Suitable for LED display modules LED module size: maximum length 320mm, maximum width 320mm (indoor p4/256*128mm)
p5/320*160mm，p3.91/250*250mmp4.81/250*250mm，                    
Outdoor LED modules (p3.91, p4, p4.81, p5, p6, p8, p10, etc.)

 

3、Key Components and Features
1. Automated Screw Feeding System:
Function:Automatically selects, aligns, and feeds screws to the fastening head.
Benefit: Reduces manual handling, increasing efficiency and reducing errors.
2. Precision Screwdriver System:
Function: Drives screws into the designated locations on the LED panel with high accuracy.
Types: Pneumatic, electric, and servo-controlled screwdrivers.
Benefit: Ensures consistent torque application, preventing damage to the panel.
3. XYZ Positioning System:
Function: Moves the screwdriver to the exact location of each screw hole using motorized axes.
Benefit: Allows for flexible and precise positioning, accommodating different module sizes and designs.
4. Control System:
Function: Manages the overall operation of the machine, including screw feeding, positioning, and driving.
Benefit: Provides a user-friendly interface for programming and monitoring the assembly process.
5. Safety Features:
Function: Includes emergency stop buttons, safety covers, and sensors to protect operators and the machine.
Benefit: Ensures a safe working environment and prevents accidents.
 
4、Advantages of LED Panel Display Module Screw Machines
1. Increased Efficiency:
Automated screw machines can work continuously, significantly increasing the production rate compared to manual assembly.
2. Improved Quality:
Consistent torque and precise screw placement reduce the risk of damage to the LED modules and ensure uniform quality across all units.
3. Cost-Effective:
   Reduces labor costs by minimizing the need for manual intervention and decreasing the likelihood of errors that require rework.
4. Flexibility:
Can be programmed for various module designs and sizes, allowing manufacturers to adapt to different product lines with minimal changes.
5. Data Collection and Monitoring:
   Modern machines can collect data on the assembly process, providing valuable insights for quality control and process optimization.

 

 

 

Frequently Asked Questions

What is the investment cost of an automatic screw machine? How long does it take to recover the cost?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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