Product Number：FV6000
Product Usage：At present, electronic enterprises have diverse products and small batches, SMT frequently changes lines and has high labor costs. The intelligent PCB first-article inspection machine has high efficiency and strong supervision, solving the problems of low efficiency and difficult quality assurance of traditional inspection.
Applicable Industries：JHIMS SMT first article detector is mainly used in the electronics manufacturing industry to quickly and accurately detect the correctness of components and welding quality of the first piece of circuit board placement.
National Advisory Hotline：
+86 18975335491SMT PCB Chip First Article Inspection Machine
Ⅰ、Advantages
1.The intelligent SMT first-piece inspection machine supports single-person operation, making the process efficient and error-free.
Ⅱ、Function Introduction
| Name | Equipment parameters |
| Device size | 1200*780*750mm |
| Equipment weight | 200KG |
| Environmental conditions | Temperature 10~35℃, humidity 20%~80% |
| Bridge Model | CED-9587V LCR METER (Zhixin) |
| power supply | AC 220V(±10%),50~60Hz |
| LCR test frequency | 20Hz～300KHz Basic accuracy: 0.05% |
| R/C minimum measurement | R 0.1Ω, C 0.1pf |
| Test accuracy | 0.0005 |
| Measurement display range | C 0.00001PF~9.9999FR 0.01MΩ~99.9999MΩ L 0.00001UH~9999.9H |
| Drawer In and Out | One-touch electric automatic control |
| Test Channel | RS-232 |
| Programming Mode | 1. Quickly import BOM table and XY coordinates, and match with PCB scanned graphics, or import PDF drawings to match. When the PCB board is not silk-screened, use the dual-image function, display the scanned image on the left and the PDF bit number map on the right. When measuring components, both drawings display bit numbers at the same time. |
| 2. Automatically extract component specification information from material description. The component position displays the material component specifications (0603, 8005, etc.), and also displays the material specification value (100PF, 1KΩwait) | |
| 3. Support double-sided coordinate import, select one side for detection, automatically identify and mark empty sticker positions. | |
| 4. Optical character detection type frame capture. One-key automatic recognition of silk-screen resistors. | |
| 5. The BOM and coordinates are compared in two directions, showing over-pasted or missing components, marked in red font. | |
| Detection Methods | 1. Resistance (below 0402), capacitance, inductance (except high-frequency inductance) are tested using clips. During measurement, LCR automatically switches gears according to the component type without manual switching. Automatically save test records |
| 2. Resistors: 0603 and above with silk screen image comparison | |
| 3. IC, transistor, etc. use automatic optical character inspection (appearance silk screen image comparison). Diodes can distinguish polarity | |
| 4. LED: Light up to identify direction | |
| 5. Sorting and sampling | |
| Software Features | 1. When testing components, LCR automatically switches frequency |
| 2. Support PDF bitmap, 2. Scanned pictures or high-definition PCBA pictures | |
| 3. BOM and component coordinates only support Excel documents and text documents | |
| 4. There is an ECN project update table, and there will be a text reminder every time the test is carried out that there is an ECN update | |
| 5. Component specifications are displayed. According to the description in the BOM, they are displayed below the component number, for example: C1: 100nF, 0603, R1: 100KΩ, 0805 | |
| 6. It has a dual map function, which is convenient to use when the PCB is not silk-screened. The left side is the physical map, and the right side is the PDF bit number map. | |
| 7. It has BOM and coordinate comparison function to prevent excess or shortage of parts, and is displayed in red font. | |
| 8. The number of tested components and untested components are displayed to prevent missed tests. The test report displays the test time, tester name, total number and type of components, component values and pictures, etc. | |
| 9. Wrong BOM quantity, repeated position, missing or ambiguous XY coordinates. Circuit board: multiple posts, missing parts, wrong parts, reverse, flip, offset, rotation, etc. | |
| 10. Inspection method: 1. Optimal path, 2. Station table, 3. BOM, 4. Material code and category, 5. Proximity principle | |
| 11. Component screenshot function, take screenshots of all components for customers to view or check after an error occurs. | |
| Scanner | Customized high-definition CCD (Microtek 9980XL) |
| Scanning light source | LED (white light) |
| Scan range | 310*410mm, top height 28mm, bottom height 50mm |
| PCB Range | 310*410mm, top height 28mm, bottom height 50mm |
| Detection coverage type | Wrong BOM usage, repeated positions, missing XY coordinates, multiple definitions of PCB: multiple posts, missing parts, wrong parts, reverse, flip, offset, rotation, etc. |
| SPC process control | Record the test data throughout the process, and output PDF format reports to restore the test scenario later and provide a basis for tracing |
| Optical resolution | 600~4800mm DPI 0.01mm/pixel |
| Main accessories | brand |
| Computer host | Central control machine CPU Intel I7 |
| monitor | Philips (24 inches), can be adjusted up and down according to the height of the employee, and can be adjusted forward and backward according to the employee's vision |
| Memory | 16G |
| harddisk | 1TB solid state |
| Scanner | Customized high-definition CCD (Microtek 9980XL) |
| Bridge | CED-9587V LCR METER (300K) |
| Mouse and keyboard | Logitech (wireless) |
| Power switch | Mean Well (Taiwan) / Schneider (France) |
| Sensors | Omron (Japan) |
| Miniature circuit breakers | Schneider (France) |
| Relay | Omron (Japan) |
| Bearings, synchronous wheels, linear guides | Misumi (Japan) |
| software | Independent research and development |
| PCB board test turntable | Domestic |
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