Shenzhen Jinghe Technology Co., Ltd.（JHIMS) LED Module Production Solution Presentation

     Shenzhen Jinghe Technology Co., Ltd.（JHIMS) provides a comprehensive one-stop solution for LED video module production, covering all aspects of the manufacturing process, including workflow planning, equipment specifications, production line layout, and system integration. With high precision, high speed, full automation, and significant cost advantages, this solution enables customers to achieve efficient, stable, and cost-effective LED module manufacturing.

 

Ⅰ、 Overview

     Solution Positioning: Demonstrates the complete production process—from front-end assembly to back-end inspection—highlighting automation and precision control.

Key Content: Overall LED module production line solution, production efficiency for each process, key equipment technical parameters, and workshop layout planning.

 

Ⅱ、 LED Module Production Efficiency

1.Front-end Production Efficiency:

     Product Parameters: Includes various LED modules such as P1.25, P1.53, P1.86, P2, P2.5, and P3.91, detailing LED resolution, total number of LEDs per module, and module dimensions.

     Equipment Comparison: Compares production speeds of equipment such as the Yamaha YSM20R and Panasonic D3A, showcasing hourly output and daily production area under a dual-machine setup (for example, the P2.5 model produces approximately 13.92 modules per hour, resulting in about 14.25 square meters of production area in a 20-hour shift).

     Calculation Method: Provides detailed formulas to determine the actual module production speed based on the hourly LED output per machine and the number of LEDs per module.

2. Back-end Production Efficiency:

     Process Description: Covers key processes including PCB transport, selective glue dispensing, UV/infrared curing, automated/offline 2P screw machines, online screw assembly, glue dispensing, and automatic drying systems.

     Equipment Data: Offers detailed information on each device’s process time, hourly output, and operating principles, calculating the total production capacity of the entire back-end production line under standard working hours (for instance, a device’s daily production capacity can reach 1125 pieces).

 

Ⅲ、LED Module SMT Production Line and Equipment Introduction

1.Production Line Features:

● Front-end Processes: A fully automated process that includes PCB feeding, solder paste printing, component placement (for both ICs and LED chips), and reflow soldering.

● Back-end Processes: Focuses on PCB transport, selective glue dispensing, curing, screw assembly, glue dispensing, drying, and final inspection.

● Parallel Tracks: The production line supports both LED display screens and IC driver boards simultaneously—with the LED side achieving production speeds of up to 114,000 CPH, and the IC driver side around 20,000 CPH.

2.Key Equipment and Specifications:

● Front-end Equipment: Includes automatic feeders (e.g., L350), automatic printers (HG5), PCB conveyors (BC-060L), placement machines (YSM20R, YSM10), and inserters—each provided with detailed dimensions, weight, power, and air pressure requirements.

● Back-end Equipment: Involves PCB conveyors (BC-080L, BC-150L), selective glue dispensers (BL26/3), UV/infrared curing ovens (BL27/2), automated/offline 2P screw machines (2P-ZXS320, 2P-LXS500), glue dispensers (G820), and automatic drying systems (BL10/6).

● Other Equipment: Includes high-precision reflow ovens (R10-D), LED module socket placement machines, and special shape placement machines—with detailed descriptions of their technical parameters and functionalities.

 

Ⅳ、Production Line Layout Planning

1.Front-end Layout:

● Describes the complete process from PCB feeding, solder paste printing, and component placement to reflow soldering.

● Provides equipment dimensions, power data, and specifies a minimum gap of 10 mm between machines, which serves as a reference for workshop layout and power configuration.

2.Back-end Layout:

● Outlines the layout of processes from PCB transport, selective glue dispensing, and curing to screw assembly, glue dispensing, drying, and inspection.

● Specifies the equipment arrangement, overall length and width, and required power (e.g., 40 KVA or above) to ensure smooth and efficient operation of the production line.

 

Ⅴ、Auxiliary Equipment and System Integration

1.Auxiliary Equipment:

     Includes small automatic feeders, auxiliary inspection devices, workstation tables, and temperature recorders—focusing on enhancing assembly precision and process control.

2.System Integration:

● Emphasizes the automated interconnection between devices (such as through SMEMA interfaces) to ensure seamless transitions between front-end and back-end processes, thereby reducing manual intervention.

● Summarizes the pricing, configuration lists, and key parameters of each piece of equipment, enabling customers to gain a comprehensive understanding of the overall investment and cost structure.

 

Ⅵ、Conclusion and Outlook

● Balancing Quality and Efficiency: The presentation reinforces the philosophy that “good machines create good quality, and good quality determines a bright future,” demonstrating Shenzhen Jinghe Technology’s leading expertise in LED module production.

● High Automation and Precision Production Solution: Detailed data and equipment specifications highlight the solution’s outstanding advantages in high-speed, high-precision production. It meets the demands for large-scale LED displays and IC driver boards, effectively reducing labor costs, boosting production efficiency, and ensuring product quality.

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