Automated SMT PCB Production Line Solution

Streamline your SMT manufacturing with cutting-edge automation that reduces operators and enhances productivity in PCB assembly.

Overview of SMT Automation

This innovative solution automates the SMT production process for FPC boards, minimizing manual intervention and optimizing workflow. Ideal for electronics manufacturers seeking to reduce staffing in SMT PCB production lines.

Key Process Improvements

Automated Assembly: Place FPC boards on the platform; robots handle precise component placement, ensuring accuracy and speed.
Seamless Material Flow: Automatic unloaders transfer products to conveyors, feeding into reflow soldering machines for efficient heating.
Quality Inspection: Single operator performs post-furnace checks, maintaining high standards with minimal staff.
Automated Jig Recovery: Jigs return automatically to loaders, enabling continuous cycles without downtime.
Staffing Optimization: Shift from 8 operators across 4 lines to just 1, cutting labor costs by up to 87.5%.

Product Specifications

Compatibility: FPC boards, LED light bars, standard PCBs.
Throughput: Up to 5,000 components per hour (depending on configuration).
Power Requirements: 220V, energy-efficient design.
Dimensions: Customizable for factory integration.

Applications and Use Cases

Perfect for LED manufacturing, automotive electronics, and consumer gadgets. Case study: A LED light bar producer reduced downtime by 40% using our unmanned SMT factory setup.

More applications in SMT automation.

Comparison: Automated vs. Manual SMT Lines

Aspect	Automated SMT Line	Manual SMT Line
Operators Needed (4 Lines)	1	8
Labor Cost Savings	Up to 87.5%	None
Throughput	High (Automated)	Variable (Human-dependent)
Error Rate	Low (Robotic precision)	Higher (Manual placement)