Reducing Staffing in the SMT PCB Production Line

Ⅰ、Overview:
    This solution demonstrates how automation can streamline the SMT production process, significantly reducing the number of required operators.

Ⅱ、Key Process Improvements:

1.Automated Assembly:

● The operator only needs to place the FPC board on the picking platform.

● A robot then automatically assembles the board.

2.Seamless Material Flow:

● Once assembled, an automatic unloader transfers the FPC product onto a conveyor.

● The conveyor feeds the product into the reflow soldering machine.

● An operator stationed behind the furnace performs quality inspections.

3.Automated Jig Recovery:

● The FPC jig is automatically returned to the loader, ensuring a continuous production cycle.

4.Streamlining staff:

● Previously, four production lines required eight operators.

● With automation, only one operator is needed to manage four production lines.

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Ⅲ、A video demonstration of the SMT production line is provided below.