Shenzhen Jinghe Technology Co., Ltd. LED Display Production Solution

        Shenzhen Jinghe Technology Co., Ltd. (JHIMS) presents an advanced production solution for LED display screens (LED modules) that focuses on a comprehensive production process and streamlined production line planning. The solution covers the following key areas:

Ⅰ、Overall Solution Overview

● High Precision & Efficiency: Introduces a fully automated, high-speed production line capable of processing both LED panels and IC driver boards simultaneously, which optimizes space usage and reduces both labor and equipment costs.

● Superior Production Speed: Achieves impressive throughput, with LED panels produced at 114,000 CPH and IC driver boards at approximately 20,000 CPH.

Ⅱ、Front-end Production Process

● Key Steps: Incorporates critical stages such as automated PCB material loading, solder paste printing, chip placement, and reflow soldering.

● Quality Assurance: Employs manual lighting inspections to ensure that the module's appearance and luminous performance meet stringent standards.

Ⅲ、Back-end Production Process

● Comprehensive Processing: Covers processes including automatic application of protective coatings or silicone, infrared curing, screw assembly of the module’s base and front panels, potting, automatic drying, and final illumination testing coupled with visual inspection.

● Innovative Fixing Method: Offers a specialized non-screw fastening solution designed specifically for fine-pitch modules.

Ⅳ、Equipment and Production Line Layout

● State-of-the-Art Equipment: Details the use of advanced equipment such as automatic pick-and-place machines, dedicated reflow soldering ovens, high-precision potting machines, and UV curing devices.

● Optimized Layout: Describes power configuration and layout design that ensures a reasonable spacing (typically 10mm) between devices, contributing to the overall stability and efficiency of the production line.

Ⅴ、Auxiliary Testing and Quality Control

● Rigorous Monitoring: Utilizes specialized equipment to measure the push and pull forces of LEDs, ICs, and chips, and to record temperature profiles across different heating zones during the reflow process, ensuring consistent process temperatures and maintaining product quality.

Ⅵ、Cost and Configuration Details

● Transparent Investment: Provides a detailed list of machine pricing and components, enabling customers to fully understand the investment and equipment allocation involved.

This comprehensive solution demonstrates how an automated, high-efficiency production line can deliver precise manufacturing of LED modules while ensuring stable product quality. It offers a complete, integrated approach to LED display production tailored to meet customer needs.

     If you are interested in LED light bar manufacturing solutions and want to know the complete information, please contact us. We will reply you as soon as we receive your information.

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