Controller Automatic Glue Filling Machine

Product Number：TZ-AB85402

Product Usage：Power controller glue filling machine is a kind of glue filling equipment specially used for power controllers, which is mainly applied to the encapsulation and protection of electronic components. Through the glue filling can effectively prevent the components from moisture, insulation, shockproof, dustproof, etc., so as to prolong the service life and stability of power controllers.

Applicable Industries：The power controller glue filling machine is widely used in the manufacturing process of all kinds of power modules, especially for the following fields: 1. Power adapter: cell phone charger, notebook power adapter, etc. 2. Industrial power supply: power supply module used in automation equipment, industrial control system. 3. LED driver power supply: to ensure the stability of LED driver power supply in various harsh environments. 4. New energy power supply: such as solar inverter, electric vehicle charging module, etc.

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Product Details

Controller Automatic Glue Filling Machine

1.Process requirements

Flow rate: filling and sealing uniformly, without thickness and unevenness.

Precision: AB glue proportioning is accurate, there will be no non-drying, slow drying, fast drying.

Stability: can not be affected by the climate, can not be because of the glue filler clogging pipeline, wear out the machine

Glue: strong versatility

Speed: the amount of glue is adjustable, combined with the multi-head glue, can greatly improve efficiency

2.Working Principle

1、AB glue is loaded into AB two barrels respectively, AB barrels with the corresponding function to ensure that the glue is well stored;

2, through the two metering pumps for precision pumping glue, to ensure that the AB glue in accordance with the corresponding weight ratio of uniform glue;

3, and then through the mixing device, the AB glue for uniform mixing; Finally, through the robot editing the corresponding filling track, to achieve automatic alignment;

4、Through setting the corresponding amount of glue and the corresponding program to realize the automatic positioning and automatic quantitative gluing to meet the corresponding product gluing process.

3.Features:

1. Chinese operation interface, simple and easy to learn, professional error correction and foolproof design

2. Powerful lesson editing operating system, which can store multiple sets of data, and improve the programming time for line change

3. The three-axis platform can be customized to realize contact and quick glue filling, without jitter, and improve stability

4. The glue output ratio, time, speed, amount of glue, easy to set

5. Adjustable instantaneous suction shut-off valve, good ratio, anti-drawing, glue dripping, and a new breakthrough in glue overflow

6. Precise wear-resistant metering gear pump, strong continuous glue output, can be customized

7. Automatically develop the speed servo dynamic mixing system to ensure uniform mixing and unique rotating seal design

8. Equipped with automatic pressure sensor, timing discharge function and automatic cleaning function

9. Multi-layer filter system for material barrel, and equipped with sensitivity liquid level sensor alarm system

4.Specification Table:

model	TZ-AB85402
The scope of work	600（X）300（Y）100（Z）mm（customizable）
Maximum speed	300mm/sec
Proportioning accuracy	±2%
Spit out accuracy	±2%
Mixed ratio	100:100~100:20 or 100:20~100:10
Spit glue speed	1g/sec~15g/sec 5g/sec~30g/sec
Operational viscosity	＜20000CPS
Measurement method	Stepper motor + gear pump/rotary plunger pump servo motor + piston pump
transfer method	Micro stepping motor + timing belt (optional servo motor + ball screw)
power supply	AC220V 50HZ 2.5KW
Machine size	2180（L）1170（W）1600（H）mm
weight	About 130kg
working environment	Humidity: 20-90%, temperature: 20-60℃
XYZ axis stepper motor	High-precision micro-stepping motor with driver
Tank mixing system	One set/two sets (optional)
guide	Taiwan TBI/Shanghai Bank
Static mixing valve	Optional dynamic mixing valve according to glue
High-precision metering pump	According to the glue, it can be equipped with gear pump or rotary plunger pump/piston pump
Metering motor	Stepping motor
Storage barrel	15L/30L/70L, optional vacuum deaeration or heating function
Hose	Teflon tube
Automatic glue filling software	Automatic research and development
Dynamic stirring detection system	Optional
Glue outlet pressure detection	Optional
Semi-automatic cleaning device	Optional