High-Precision AB Glue Potting Machine | JHIMS
High-Precision AB Glue Potting Machine | JHIMS Controller_Automatic_Glue_Filling_Machine

High-Precision AB Glue Potting Machine | JHIMS

Product Number:AB8501

Product Usage:The power controller glue filling machine is specialized equipment for encapsulating and protecting electronic components in power controllers, effectively preventing moisture, ensuring insulation, shockproofing, dustproofing, and extending the lifespan and stability of the controllers.

Applicable Industries:The power controller glue filling machine is widely used in the production of power modules, including power adapters, industrial power supplies, LED drivers, and new energy power supplies, ensuring stability and reliability in various applications.

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  • Product Details

High-Precision AB Glue Potting Machine for Electronics 2025

Engineered by JHIMS for superior encapsulation in power modules and LED drivers, featuring AI-driven innovations for unmatched efficiency and sustainability.

Process Requirements for Optimal Potting

Our machine ensures uniform flow and climate-resilient stability, addressing common challenges in AB glue applications for high-volume manufacturing.

  • Uniform sealing without thickness variations for defect-free results.
  • Accurate AB ratios to prevent curing inconsistencies.
  • Environmental stability to avoid clogs and machine wear.
  • Versatile compatibility with epoxy, PU, and silicone glues.
  • Multi-head adjustable output for 50%+ efficiency in EV and solar sectors.

Innovative Working Principle

Automated from storage to dispensing, with predictive sensors for real-time adjustments – surpassing traditional systems in precision and uptime.

  1. Separate A/B barrels with preservation functions.
  2. Precision pumps for ratios up to 100:10.
  3. Dynamic mixing and robotic paths for complex shapes.
  4. Programmable quantitative gluing with AI error prediction.

Advanced Features for 2025 Manufacturing

Integrates AI for 40% downtime reduction, setting new standards in potting technology.

  • Bilingual interface with error-proof design.
  • Multi-data storage for seamless production switches.
  • Custom 3-axis platform for stable, jitter-free operation.
  • Adjustable parameters with anti-drip for zero waste.
  • Wear-resistant pumps and dynamic mixing.
  • Sensors, auto-cleaning, and alarms for safety.

Detailed Technical Specifications

Parameter Details
Model AB8501
Work Scope 600(X) x 300(Y) x 100(Z) mm (customizable)
Max Speed 300 mm/sec
Proportioning Accuracy ±2%
Output Accuracy ±2%
Mixing Ratio 100:100 ~ 100:10
Glue Output Speed 1-30 g/sec
Viscosity Range <20,000 CPS
Power Supply AC220V, 50Hz, 2.5KW
Machine Dimensions 2180(L) x 1170(W) x 1600(H) mm
Weight ~130 kg
Environment Humidity 20-90%, Temp 20-60°C
Optional Add-Ons Vacuum deaeration, heating, dynamic stirring, CCD vision, AI monitoring

Versatile Applications in Modern Industries

From EV controllers to solar modules, provides robust protection against environmental stressors.

  • Electronics: Waterproofing for power adapters and circuits.
  • LED Drivers: Thermal stability for lighting systems.
  • Industrial: Shock-resistant bonds for new energy devices.
  • Automotive: Vibration-proof sensor encapsulation.

Key Benefits and Sustainability Focus

Achieve 30% material savings and eco-friendly operations with low-energy modes – aligned with 2025 green manufacturing standards.

  • Cost Efficiency: 20-30% less waste vs. manual methods.
  • Reliability: Defect prevention for extended product life.
  • Innovations: AI for predictive maintenance; eco-mode cuts power by 15%.
  • Scalability: Outperforms basic models on Alibaba with advanced sensors.

Real-World Case Studies

An EV manufacturer reduced defects by 35% using our AI features; a solar firm boosted output by 45% with customizable scopes.

Customer Testimonials

"Transformed our LED production – precise and reliable!" – Tech Innovators Inc.

Competitive Comparison

Feature JHIMS AB8501 Typical Competitor
Accuracy ±2% ±5%
Speed Up to 30g/sec 15g/sec
Innovations AI Prediction, Eco-Mode Basic Automation
Sustainability 15% Energy Savings None

Step-by-Step User Guide

1. Load glues. 2. Set ratios via interface. 3. Program paths. 4. Activate AI monitoring for optimal runs.

Frequently Asked Questions

What is the best glue for electronics potting?
AB epoxy for durable, waterproof bonds.
How does it handle high-viscosity materials?
With gear pumps up to 20,000 CPS.
Is it customizable for EV applications?
Yes, with add-ons like vacuum deaeration.
What warranty do you offer?
1-year with expert support; call +86 18975335491.

Request a Quote Today: Elevate your production with JHIMS – contact us now!

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